Course information

Certified Lean Foundation and Practitioner Course Outline

Module 1: About Lean

  • Path to Value
  • Key Lean Terms and Concepts
  • Gemba Walk

Module 2: Five Steps pf Lean Thinking

  • Process Stapling
  • Lean Temple

Module 3: Customers, Processes, and Waste

  • What are Customers?
  • What is a Process?
  • Tension Between VOB and VOC
  • What Do We Mean by Value?
  • Path to Value and Dealing with Values
  • Eight Wastes of Lean

Module 4: Key Lean Metrics

  • Introduction to Key Lean Metrics
  • Tools and Techniques
  • Spaghetti (Movement/Transportation) Diagrams
  • Measles Charts
  • Lean Triad
  • What is of 5S and Steps of 5S
  • Introduction to Poka Yoke and Types
  • What is SMED?
  • How SMED Looks Like?
  • Voice of Customer (VOC)
  • Customer Segmentation
  • Four Steps of VOC Methodology and Tools
    • Identify Customers
    • Gather Customer Information
    • Analyse Customer Information
    • Determine Customer Needs
  • Customer Segmentation
  • SIPOC
  • Overview of the Kano Model
  • What is a Critical to Quality (CTQ)?
  • Common Terminology
  • Identifying the Root Cause
  • Five Whys
  • Root Cause Analysis (Fishbone)
  • Reverse Fishbone
  • Control Frameworks
  • Overview
  • Three C’s
  • Eight Ds
  • Plan Do Check Act
  • Introduction to Kaizen
  • Kaizen Philosophy
  • Kaizen Events
  • Formal Kaizen Roles and Process

Module 5: Managing and Building Lean Teams

  • Managing Teams
  • Lean Teams
  • Features of Lean Teams
  • High Performing Teams (HPT)
  • High Performance Challenge
  • Contrasting Team Structures
  • Managing Progress and Demonstrating Control
  • Kanban Board
  • MoSCoW Prioritisation
  • Daily Stand-Ups
  • Work Cells
  • Self-Managed Team Philosophy
  • Lean Manager and the Self-Managed Team
  • Personality Styles
  • Autonomous HPTs

Module 6: Problem-Solving

  • Problem Solving
  • Problem Solving Framework
  • A Seven-Step Problem Solving Methodology
  • Prioritisation Tools

Module 7: Visual Management

  • Introduction to Visual Management
  • Guidelines for Visual Management
  • Advanced Intelligence Methods
  • Ways of Gathering the VOC
  • Intelligence Gathering: Top Tips
  • Critical to Quality Trees

Module 8: Advanced VOC

  • Advanced Intelligence Methods
  • Ways of Gathering the VOC
  • Intelligence Gathering: Top Tips
  • Critical to Quality Trees

Module 9: Lean Metrics

  • Metrics
  • Measures and Targets
  • Metrics Drive Behaviour
  • Traditional Vs Lean Metrics
  • Choosing the Right Metrics
  • Things to Consider When Selecting Metrics
  • Useful Metrics
  • First and Second Project Metrics
  • Metrics and Measures Roadmap

Module 10: Process Measurement

  • What are Lean Process Measurements?
  • Two Level Measures
  • Four Sub-Metrics
  • Calculating OEE and TEPP
  • OEE is Not a Magic Number
  • First Time Quality
  • Work in Progress
  • Completed Orders Metrics
  • Delivery Metrics
  • Warranty Metrics
  • Customer Feedback Metrics
  • Reporting Metrics
  • Aims of Data Collection
  • Key Performance Indicators
  • Process Measurement Points
  • List of Criteria for a Good Measure
  • Gauge R and R
  • Measurement System Resolution
  • Brief Description of Data Collection Planning
  • Five Steps of Data Collection Process
  • Data Collection Sheet
  • Frequency and Sample Size
  • Evolving Data Collection Plan

Module 11: Total Productive Maintenance

  • TPM in a Nutshell
  • What is TPM?
  • TPM: Goals
  • Why is TPM Needed?
  • Benefits of TPM
  • TPM: What to Focus On?
  • TPM: Where Should it be Applied?
  • TPM Maturity Levels
  • TPM Health Check
  • Implementation Structure of TPM
  • Establish Infrastructure
  • Eliminate Top Issues
  • Training
  • Conduct Autonomous
  • Conduct Planned Maintenance
  • Design Maintenance Prevention

Module 12: Process Levelling (Heijunka)

  • Heijunka
  • Heijunka in a Nutshell
  • Process Levelling Overview
  • Production Levelling
  • Demand Levelling
  • Sequencing
  • Sequencing Concepts
  • Single Piece Flow
  • First in First Out
  • Pull
  • Kanban
  • Three-Bin System
  • Kanban Operation Rules
  • Andon
  • Process Levelling
  • Resource Scheduling
  • Theory of Constraints and TOC Process
  • Other Techniques to Enable Level Scheduling
  • Process Levelling in the Office
  • What is the Minimum Cycle Time for a Form?
  • Putting it All Together
  • Lean Office: How it Was?

Module 13: Value Stream Mapping

  • Process Maps
  • Swim Lanes
  • Typical Process Map Contests
  • Value Stream Maps
  • Headache Tablets: Value Stream Mapping
  • On the Ground Instructions (OTGIs)
  • Creating the “As Is” VSM
  • Investigating and Understanding the Process
  • Process Boxes
  • Useful VSM Metrics and Square Wave
  • Creating an Improved Process
  • Steps for Building a Value Stream Map
  • Action Plans
  • Identifying Priorities: Effort/Impact Grid

Show moredowndown

Who should attend this Certified Lean Foundation & Practitioner Course?

This Certified Lean Foundation & Practitioner Training Course is designed to provide delegates with a comprehensive understanding of Lean principles and methodologies. The Certified Lean Foundation & Practitioner Course can be beneficial for the following professionals:

  • Project Managers
  • Lean Practitioners
  • Senior Managers
  • Frontline Employees
  • Operational Staff
  • Quality Control Professionals
  • Supply Chain and Logistics Personnel

Prerequisites of the Certified Lean Foundation & Practitioner Course

There are no formal prerequisites for this Certified Lean Foundation & Practitioner Training Course. However, a basic understanding of Lean principles can be beneficial.

 

Certified Lean Foundation and Practitioner Course Overview

This Certified Lean Foundation & Practitioner Course offers a comprehensive understanding of Lean methodologies, emphasising efficiency and waste reduction across industries. Lean principles are pivotal in today's competitive landscape, enabling businesses to streamline processes, enhance productivity, and optimise resource utilisation. This course provides a foundational insight into Lean practices, addressing its significance in driving organisational excellence.

Professionals aspiring to master Lean methodologies encompass a broad spectrum, including Project Managers, Quality Assurance Professionals, Operations Managers, and individuals seeking operational enhancements. Understanding Lean principles is crucial in fostering a culture of continuous improvement, making it indispensable for professionals across diverse industries aiming to boost operational efficiency and drive business growth.

This comprehensive 2-day Certified Lean Foundation & Practitioner Course equips delegates with practical skills to implement Lean methodologies effectively. The course content delves into Lean tools, techniques, and strategies, empowering delegates to identify and eliminate wasteful practices. Delegates will gain hands-on experience, enabling them to spearhead Lean initiatives within their organisations.

Course Objectives

  • To comprehend the fundamental principles and concepts of Lean methodologies
  • To identify and analyse waste in processes and implement Lean strategies for waste reduction
  • To gain proficiency in Lean tools and techniques for process optimisation
  • To apply Lean thinking and problem-solving methodologies in real-world scenarios
  • To empower professionals to drive efficiency and enhance operational performance using Lean principles

Upon completing this course, delegates will acquire practical expertise in Lean methodologies, enabling them to lead process improvement initiatives effectively. This proficiency will elevate their professional capabilities and position them as valuable assets to their organisations.

Show moredowndown

What’s included in this Certified Lean Foundation & Practitioner Course?

  • Certified Lean Foundation & Practitioner Examination
  • World-Class Training Sessions from Experienced Instructors    
  • Certified Lean Foundation & Practitioner Certificate
  • Digital Delegate Pack 

Certified Lean Foundation Exam Information

To achieve the Certified Lean Foundation, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 50 
  • Total Marks: 50 Marks 
  • Pass Mark: 60%, or 30/50 Marks 
  • Duration: 60 Minutes 
  • Open Book/ Closed Book: Closed Book

Certified Lean Practitioner Exam Information

To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 60 
  • Total Marks: 60 Marks 
  • Pass Mark: 65%, or 39/60 Marks 
  • Duration: 80 Minutes
  • Open Book/ Closed Book: Closed Book

Why choose us

Our Dubai venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Dubai is the most populous city in the United Arab Emirates with an estimated population of around 2.1 million people. Dubai is one of only two emirates to have veto power over critical matters of national importance in the country's legislature. This emirate has a thriving tourist industry which makes up one of the city’s main sources of revenue, along with aviation and financial services. The city is well recognised for its sky scrapers and is home to the tallest building in the world, the Burj Khalifa. Education in the United Arab Emirates consists of primary schools, middle school and high schools. Public education is free for all UAE citizens. In 2007, the literacy rate was 91%. Thousands of citizens are seeking formal learning at 86 adult learning centres across the country. As of 2009, there are 79 public schools run by the Ministry of Education for the Dubai people as well as 145 private schools. The public schools are taught in Arabic with a distinct emphasis on teaching English as a second language. Private schools on the other hand are taught in English as they cater to the expat communities. Some schools in the city offer international education, teaching one or more of the International Baccalaurate programs for students aged between 3 and 19. The most well-known universities in Dubai are American University in Dubai, Al Ghurair University, The American College of Dubai, University of Wollongong in Dubai, British University in Dubai. These universities offer courses in Business Administration, Engineering, Architecture and Interior Design. The American University in Dubai is the only university outside the United States and Latin America to be directly accredited by the Southern Association of Colleges and Schools. The Knowledge Academy is the largest training provider in United Arab Emirates with venues in 5 locations spread across the country, including Dubai.

Show moredown

Address

PMD Office No. 507,

Dubai,

United Arab Emirates

T: +971 8000311193

Ways to take this course

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Training | Certified Lean Foundation & Practitioner Training in Dubai. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Unlock your potential with The Knowledge Academy's Lean Training | Certified Lean Foundation & Practitioner Training in Dubai, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.

Experience the most sought-after learning style with The Knowledge Academy's Lean Training | Certified Lean Foundation & Practitioner Training in Dubai. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Lean Training | Certified Lean Foundation & Practitioner Training in Dubai sessions.

best_trainers

Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

venues

State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

small_classes

Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

value_for_money

Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy's In-house/Onsite at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

tailored_learning_experience

Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

budget

Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

team_building

Team building opportunity

Our offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

monitor_progress

Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

What our customers are saying

Lean Training | Certified Lean Foundation & Practitioner Training in Dubai FAQs

The Certified Lean Foundation & Practitioner Course is designed to equip professionals with a deep understanding of Lean principles and tools to improve operational efficiency. It covers Lean methodologies and practices that focus on waste reduction, process optimisation, and enhancing value for customers across various industries.
Yes, 24/7 support is available to ensure that delegates receive assistance at any time during their learning journey. Whether you need technical support or have queries regarding course content, our dedicated support team is here to help you through email or phone.
The course includes comprehensive modules on Lean principles, case studies, practical exercises, digital resources, and exam preparation materials. Additionally, participants may have access to templates, assessments, and a support network for implementing Lean strategies.
The duration of the Certified Lean Foundation & Practitioner Course consists of 2 days of intensive training. There are also flexible learning options available, including self-paced formats.
This certification aims to provide professionals with a solid foundation in Lean methodologies and equip them with practical skills to apply Lean strategies in their workplace. It prepares them to lead process improvement initiatives, reduce inefficiencies, and foster a culture of continuous improvement.
The benefits of this course include enhanced problem-solving skills, the ability to streamline processes, and increased efficiency in operations. Certified professionals can implement Lean strategies to reduce costs, improve quality, and increase customer satisfaction, making them valuable assets to their organisations.
There are no formal prerequisites for attending this course. However, having some prior experience in process management or operations may be helpful for understanding the course content more effectively.
This Certified Lean Foundation & Practitioner Course is considered beginner to intermediate level, making it accessible to professionals new to Lean practices, as well as those looking to deepen their knowledge of Lean methodologies.
Holding a Certified Lean Foundation & Practitioner Certification demonstrates your expertise in Lean methodologies and your ability to drive operational improvements within an organisation. It validates your knowledge and makes you more competitive in industries that prioritise process optimisation and efficiency.
This Certified Lean Foundation & Practitioner Course is ideal for Process Managers, Quality Control Professionals, Project Managers, Business Analysts, and Operations Leaders. Individuals involved in process improvement, cost reduction, and organisational efficiency will benefit from this certification.
After completing the Certified Lean Foundation & Practitioner Course, you can immediately apply Lean principles in your workplace to streamline processes and enhance performance. You may also consider pursuing advanced Lean certifications such as Six Sigma to deepen your process improvement expertise further.
Yes, self-paced training options are available for this Certified Lean Foundation & Practitioner Training Course, allowing delegates to complete the course at their own pace, based on their schedule and availability.
This training equips you with the tools and knowledge to implement Lean strategies effectively in your organisation. By mastering Lean principles, you can improve operational efficiency, reduce waste, and drive long-term business success, making it a valuable addition to your professional skill set.
Should you encounter any difficulties accessing the Certified Lean Foundation & Practitioner Training course materials, our customer support team is available to assist and promptly resolve any issues you may encounter.
Upon completing this training, you can pursue roles such as Lean Consultant, Process Improvement Specialist, Operations Manager, or Business Analyst. Organisations across sectors value Lean expertise for streamlining operations and improving performance.
You will learn the core principles of Lean, how to identify and eliminate waste in processes, methods for continuous improvement, and practical tools for implementing Lean strategies. You'll also gain insights into how Lean can be applied across various industries to boost productivity.
Yes, corporate training is available for organisations looking to upskill their teams in project management. This training can be tailored to specific business needs, ensuring that managers gain practical insights into implementing Lean principles and methodologies within their industries.
This Certified Lean Foundation & Practitioner Course is suitable for professionals involved in process improvement, operational efficiency, and business performance, such as managers, project leads, and consultants. It is also beneficial for those looking to adopt Lean practices in their organisations.
The training fees for Certified Lean Foundation & Practitionerin Dubai starts from USD2295
The Knowledge Academy is the Leading global training provider for Certified Lean Foundation & Practitioner.
Please see our Lean Training courses available in Dubai
Show more down

Why choose us

icon

Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

icon

Many delivery methods

Flexible delivery methods are available depending on your learning style.

icon

High quality resources

Resources are included for a comprehensive learning experience.

barclays Logo
deloitte Logo
Thames Water Logo

"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

santander logo
bmw Logo
Google Logo

Looking for more information on Lean Training?

backBack to course information

Get a custom course package

We may not have any package deals available including this course. If you enquire or give us a call on +971 8000311193 and speak to our training experts, we should be able to help you with your requirements.

cross

BIGGEST
BLACK FRIDAY SALE!

red-starWHO WILL BE FUNDING THE COURSE?

close

close

Thank you for your enquiry!

One of our training experts will be in touch shortly to go over your training requirements.

close

close

Press esc to close

close close

Back to course information

Thank you for your enquiry!

One of our training experts will be in touch shortly to go overy your training requirements.

close close

Thank you for your enquiry!

One of our training experts will be in touch shortly to go over your training requirements.