Lean Six Sigma Black Belt Overview
Lean Six Sigma Black Belt Course Outline
Module 1: Introduction to Lean 6 Sigma
- What is Lean 6 Sigma?
- Lean 6 Sigma Belts
- Processes
- Customers, Value, and Waste
- Key Metrics
Module 2: Reviewing Process and Qualities
- What is DMAIC?
- Define
- Measure
- Analyse
- Improve
- Control
Module 3: Yellow Belt Tools and Techniques
- Lean Triad
- Voice of the Customer (and CTQ’s)
- SIPOC
- Value Stream Analysis
- Heijunka
- Variation and SPC
- Defects and Process Capability
- Identifying the Root Cause(s)
- Solving Problems
- Introduction to Kaizen
- Lean Teams
Module 4: Improvement Methodologies
- DMAIC
- 3Cs
- 8Ds
- Plan Do Check Act
- Kaizen
- Design for Six Sigma (DFSS)
Module 5: SPC Basics
- Terminology
- Data Types
- Normal Distribution and Standard Deviation
- Process Capability
Module 6: Lean Management and Cell Theory
- Role of the Lean Manager
- Work Cells
- High Performing Teams (HPTs)
- Rapid Action Teams (RATs)
- Visual Management
- Bruce Tuckman’s Group Development Model
- Emotional Cycle of Change (ECOC)
- Personality Styles
- Dealing with Resistance
Module 7: Risk Management
- Green Belt Risk Management
- FMEA: Failure Mode and Effects Analysis
Module 8: DMAIC for Green Belts
- Define Phase
- Measure Phase
Module 9: SPC Tools and Techniques
- Frequency Distribution Tables
- Bar Charts and Histograms
- Pareto Charts
- Box and Whisker Plots
- Normal Distribution and Control Charts
- Calculating Process Efficiency
- Scatter Diagrams and Regression
Module 10: Analyse Phase
- Analyse
- Process Maps
- Process Map Levels
- On the Ground Instructions (OTGIs)
- Value Stream Maps
- What is a Value Stream?
- Creating the “As Is” VSM
- Investigating and Understanding the Process
- Headache Tablets: Value Stream Mapping
- Creating a VSM: Process Borders Definition
- Using Swim Lane Diagrams to Identify Logical Process Blocks
- Process Boxes
- VSM Metrics
- Square Wave
- Kaizen Burst
- Creating an Improved Process
- Layout Diagrams and Headache Tablets
Module 11: Improve Phase
- Heijunka
- Solutions Identified, Selected, Planned, and Implemented
- Standardisation and Documentation
- Communications and Training
Module 12: Control Phase
- Embed the change
- Measure the gain
- Close the project
Module 13: Role of the Black Belt
- Black Belts’ Place in the Business
- Black Belt Skill Set
- Green Belts’ View of the World
- Black Belts’ View of the World
- How the Industry Identifies Black Belts?
- Who does the Black Belt Work with?
- Case Study
Module 14: Black Belt DMAIC
- How the Black Belt helps the Green Belt During DMAIC?
- Measure Phase
- DMAIC Programmes
- Governance
Module 15: Enterprise Risk Management
- Risks Lie in Two Areas
- Who Should Handle Risk?
- DMAIC Risk
- A view of Business Risk Management
- Basic Risk Management Procedure
- Business Risk Management in a Nutshell
Module 16: Physical Cell Design and Optimising Flow
- In a Nutshell
- Task & Work Cells
- Flow Improvement Objectives
- Practical Layout Design
Module 17: Black Belt as a Trainer
- Characteristics of Adult Learners
- Three Common Learning Styles
- Preparing the Training
- Top Tips
- Case Study
Module 18: Statistics Basics
- Introduction and SPC Refresh
- Common Terminology
- Flow Improvement Objectives
- Measuring Uncertainty
- Minitab Run-through
Module 19: Process Capability
- Process Capability: Review from Green Belt
Module 20: Hypotheses Tests
- Introduction to Hypotheses Testing
- Working with Hypotheses Tests
- Hypothesis Test Roadmap
- Anderson Darling Normality Test
- To Open the Worksheet
- The Results
- Testing for Means
- t-tests Consider More than Just the Means…
- t-test Exercise
- Z test
- Testing for Medians
- Where Could I Use Median Tests?
- Median Hypothesis Tests
- Testing for Standard Deviation (Variance)
- Equal Variance Hypothesis Tests
- Exercise: Test for Equal Variance
- Interpreting the Results
- Using Bartlett’s Method
- Testing for Proportions and Percentages
- Proportions and Percentages Hypothesis Tests
Module 21: Exercise Using Minitab’s – 2 Proportion Test
- Scenario
- Abbreviated Instructions
- Reviewing the Results
Module 22: Exercise Using Minitab’s - Chi-Square Test
- Scenario
- Abbreviated Instructions
- Interpreting the Results
Module 23: ANOVA
- Required conditions for ANOVA
- The ANOVA “family”
- ANOVA Terminology
- Hypotheses Tests and One-way ANOVAs
- Exercise - One-way ANOVA
- Exercise - Multi-way ANOVAs
Module 24: Data Collection Planning for Hypotheses Tests
- General Points
- Sample Size
- How a Greater Sample Size Reduces Uncertainty?
- Case Study
Module 25: Design of Experiments (DOE)
- Overview of DOE
- Where to Use Design of Experiments?
- DOE Terminology (1)
- Design of Experiments Flow Diagram
- Walkthrough: SB Glass Co
- Step 1: Investigate the Process
- Step 2: Gather Data
- Recording the Data: Building the Worksheet
- Minitab Creates an Initial DOE Worksheet
- Team Completes the Worksheet
- Step 3: Analyse Data
- Teams’ First Analysis of the Data
- Minitab does its Stuff
Module 26: Probability Distributions
- Overview
- Normal Distribution
- Binomial Distribution
- Poisson
- Exponential
- Weibull
Module 27: Advanced Control Charts
- Introduction and Refresher
- Key Control Charts
- Data Collection Planning for Control Charts
Module 28: Measurement System Analysis (MSA)
- General overview
- Key Metrics
- Using Lean Metrics
Module 29: Lessons from Queue Theory
- Overview
- Understanding Gauge R&R
- Minitab Walkthrough
Module 30: Lean Metrics
- Modelling Queues
- Psychology of Queuing
Who should attend this Lean Six Sigma Black Belt Course?
The Lean Six Sigma Black Belt Training Course in Canada is for everyone who is interested in Business Performance Improvement. This Lean Six Sigma Certification Course will be more beneficial for the following professionals:
- Senior Managers
- Project Managers
- Quality Managers
- Process Improvement Specialists
- Operations Directors
- Continuous Improvement Managers
- Supply Chain Managers
- Manufacturing Engineers
Prerequisites of the Lean Six Sigma Black Belt Course
There are no prerequisites for the Lean Six Sigma Black Belt Course. However, you will need to make the below-mentioned minimal arrangements before the commencement of the course:
You will need a laptop with a copy of Minitab installed for the Black Belt section of the course.
A 30-day trial version is available, and details of how to install this are included with your pre-course reading materials.
Pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs).
Lean Six Sigma Black Belt Course Overview
Lean Six Sigma Black Belt Course offers an advanced understanding of Lean methodologies combined with the rigorous tools of Six Sigma. This course in Canada equips professionals with the skills to lead significant quality improvement initiatives and projects. It's particularly relevant in the business environment, where efficiency and process improvement are crucial for competitive advantage.
Proficiency in the Lean Six Sigma Training in Canada is vital for professionals aiming to drive significant operational improvements in their organisations. It is especially beneficial for project managers, quality assurance managers, engineers, and any professional involved in process improvement and quality management. Proficiency in this area reduces waste and variability and improves quality, leading to increased profitability.
This intensive 10-day Lean Six Sigma Certification training in Canada is designed to provide delegates with a concentrated insight into the tools and methodologies of Lean Six Sigma at the Black Belt level. Delegates will learn to manage team dynamics, understand complex problem-solving, and make data-driven decisions. The course is structured to ensure that delegates can immediately apply their knowledge to efficiently lead successful process improvement projects.
Course Objectives:
- To enhance understanding of Lean Six Sigma methodologies at a Black Belt level
- To develop skills in leading, managing, and executing process improvement projects
- To empower delegates with advanced problem-solving and analytical tools
- To improve capability in managing team dynamics and project leadership
- To facilitate the application of Lean Six Sigma tools for quality improvement
- To enable data-driven decision making for operational excellence
After completing this Lean Six Sigma Certification Course, delegates will receive a Lean Six Sigma Black Belts Certification. This certification validates their expertise in Lean Six Sigma methodologies and significantly enhances their professional credibility.
What’s included in this Lean Six Sigma Black Belt Course?
- Lean Six Sigma Yellow Belt Examination.
- Lean Six Sigma Green Belt Examination.
- Lean Six Sigma Black Belt Examination.
- World-Class Training Sessions from Experienced Instructors.
- Lean Six Sigma Black Belt Certificate.
- Digital Delegate Pack.
Lean Six Sigma Black Belt Qualification
The Knowledge Academy's Lean Six Sigma Black Belt training course is divided into two modules. The first module will teach the Lean Six Sigma Yellow Belt, which outlines the main components of Lean Six Sigma. The first module will also cover the Lean Six Sigma Green Belt, which builds upon knowledge acquired at the Yellow Belt level and introduces the Define, Measure, Analyze, Improve and Control (DMAIC) model. The second module will focus on the Black Belt itself. Delegates are required to take and pass the Lean Six Sigma Yellow, Green and Black Belt Examinations to be Awarded with the Lean Six Sigma Black Belt Qualification.
Lean Six Sigma Yellow Belt Exam information:
To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:
- Question Type: Multiple Choice
- Total Questions: 40
- Pass Mark: 70%, or 28/40 Marks
- Duration: 60 Minutes
Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.
Lean Six Sigma Green Belt Examination information:
To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:
- Question Type: Multiple Choice
- Total Questions: 30
- Total Marks: 85 Marks
- Pass Mark: 70%, or 60/85 Marks
- Duration: 120 Minutes
Lean Six Sigma Black Belt Examination information:
To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:
- Question Type: Multiple Choice
- Total Questions: 25
- Total Marks: 50 Marks
- Pass Mark: 80%, or 40/50 Marks
- Duration: 90 Minutes
Why choose us
Ways to take this course
Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Six Sigma Black Belt. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.
Live classes
Join a scheduled class with a live instructor and other delegates.
Interactive
Engage in activities, and communicate with your trainer and peers.
Global Pool of the Best Trainers
We handpick from a global pool of expert trainers for our Online Instructor-led courses.
Expertise
With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.
Global Reach
With classes running in all timezones, access any of our courses and course material from anywhere, anytime.
Unlock your potential with The Knowledge Academy's Lean Six Sigma Black Belt, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.
What our customers are saying
Simon is very knowledgeable and will take the time with each individual attendee to explain facts in a way which they can relate to/ Also makes the course feel less of a script and more personal
Gareth Price
Alex was great, very knowledge able, very engaging and explained the course content well. lessons were well structured and very challenging.
Graham Noble
Alex was really a great trainer..
Faz Zaman
Lean Six Sigma Black Belt FAQs
The Lean Six Sigma Black Belt Certification equips professionals with in-depth knowledge of Lean and Six Sigma methodologies to drive process improvement, enhance efficiency, and minimise waste. It focuses on advanced problem-solving skills, enabling individuals to lead projects that produce measurable results within their organisations.
Yes, obtaining a Lean Six Sigma Black Belt is highly valuable. This certification enhances your skill set, boosts career prospects, and is widely recognised by employers across various industries. With this credential, you become a key asset to organisations committed to quality improvement and operational excellence.
While having Yellow or Green Belt Certifications may provide a foundational understanding, they are not required to attend the Black Belt Course. Our Lean Six Sigma Black Belt Course covers essential concepts, making it accessible for those with or without previous certifications.
Lean Six Sigma combines Lean principles, which focus on eliminating waste, with Six Sigma's data-driven approach to reduce defects. Unlike traditional Six Sigma, which targets quality improvement, Lean Six Sigma emphasises speed and efficiency, helping organisations optimise processes holistically.
A Lean Six Sigma Black Belt is responsible for leading complex improvement projects, mentoring Green and Yellow Belts, and analysing data to drive process enhancements. They play a crucial role in implementing Lean Six Sigma strategies to achieve organisational goals and improve quality standards.
With a Lean Six Sigma Black Belt, you can pursue roles like Process Improvement Manager, Quality Assurance Manager, Operations Manager, and Continuous Improvement Consultant. This certification is highly regarded across industries, providing opportunities to lead impactful projects and optimise processes.
Lean Six Sigma is widely applied in industries such as manufacturing, healthcare, finance, IT, and logistics. These sectors benefit from Lean Six Sigma principles to streamline processes, reduce waste, and improve customer satisfaction, making the methodology highly sought after across diverse fields.
Our Lean Six Sigma Black Belt Training includes comprehensive modules covering advanced Lean and Six Sigma techniques, project management skills, data analysis, and problem-solving tools. You'll gain access to expert-led sessions, practical exercises, and resources to prepare you for certification.
Pursuing the Lean Six Sigma Black Belt Certification enhances your problem-solving abilities, equips you with critical skills for driving change, and improves your career prospects. This credential is recognised by employers globally and allows you to make a substantial impact on organisational efficiency.
Although prior experience or certifications in Lean Six Sigma can be beneficial, they are not mandatory. Our training is designed to support learners from diverse backgrounds, and we recommend a basic understanding of Lean or Six Sigma concepts for a smoother learning experience.
This training is ideal for professionals who aspire to lead process improvement initiatives, including Quality Managers, Project Managers, and Operational Leaders. Individuals looking to advance their careers and drive impactful results through Lean Six Sigma should consider this certification.
Yes, we offer 24/7 support for our Lean Six Sigma Black Belt Online Course. Our dedicated support team is available to assist you with any queries related to course access, content, or technical issues to ensure a smooth and engaging learning experience.
Our Lean Six Sigma Black Belt Certification Course spans 10 days.
In this course, you'll learn advanced Lean Six Sigma tools, data analysis techniques, project management skills, and methods to improve processes. You'll gain practical knowledge to lead Lean Six Sigma projects, analyse complex data sets, and drive positive change within your organisation.
Upon completion, you'll have strong analytical skills, proficiency in data-driven decision-making, and the ability to manage and lead Lean Six Sigma projects. These skills enable you to effectively identify inefficiencies, implement solutions, and deliver measurable results in various settings.
Yes, our Lean Six Sigma Black Belt Course is suitable for individuals at various career stages. Whether you're an experienced manager or a professional looking to enhance your credentials, this course provides valuable insights and skills applicable across all levels.
No prior experience is required to take our Lean Six Sigma Black Belt Certification course. While a background in process improvement or basic Lean Six Sigma knowledge can be helpful, the course is designed to provide comprehensive training for all learners.
Yes, we offer a self-paced option for our Lean Six Sigma Black Belt Training. This allows you to complete the course at your own convenience, making it an ideal choice for professionals with busy schedules who want to enhance their skills in Lean Six Sigma.
Absolutely, we provide tailored corporate training for organisations looking to upskill their teams in Lean Six Sigma. Our corporate training can be customised to meet the unique needs of your organisation, ensuring relevant and practical knowledge transfer.
If you experience any issues accessing your online course, please reach out to our dedicated support team. They are available 24/7 to assist with any technical difficulties or queries you may have regarding course access.
Yes, our Lean Six Sigma Black Belt Certification includes practical components such as case studies, hands-on exercises, and real-world projects. These activities ensure you gain the experience needed to apply Lean Six Sigma concepts effectively in real-life scenarios.
The Knowledge Academy stands out as a prestigious training provider known for its extensive course offerings, expert instructors, adaptable learning formats, and industry recognition. It's a dependable option for those seeking this certification.
The training fees for Lean Six Sigma Black Beltin Canada starts from CAD7895
The Knowledge Academy is the Leading global training provider for Lean Six Sigma Black Belt.
Please see our Lean Six Sigma Certification Training courses available in Canada
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Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"
Joshua Davies, Thames Water
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