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Certified Lean Practitioner Overview
Certified Lean Practitioner Course Outline
Module 1: Managing and Building Lean Teams
- Managing Teams
- Lean Teams
- Features of Lean Teams
- High Performing Teams (HPT)
- High Performance Challenge
- Contrasting Team Structures
- Managing Progress and Demonstrating Control
- Kanban Board
- MoSCoW Prioritisation
- Daily Stand-Ups
- Work Cells
- Self-Managed Team Philosophy
- Lean Manager and the Self-Managed Team
- Personality Styles
- Autonomous HPTs
Module 2: Problem-Solving
- Problem Solving
- Problem Solving Framework
- A Seven-Step Problem Solving Methodology
- Prioritisation Tools
Module 3: Visual Management
- Introduction to Visual Management
- Guidelines for Visual Management
- Advanced Intelligence Methods
- Ways of Gathering the VOC
- Intelligence Gathering: Top Tips
- Critical to Quality Trees
Module 4: Advanced VOC
- Advanced Intelligence Methods
- Ways of Gathering the VOC
- Intelligence Gathering: Top Tips
- Critical to Quality Trees
Module 5: Lean Metrics
- Metrics
- Measures and Targets
- Metrics Drive Behaviour
- Traditional Vs Lean Metrics
- Choosing the Right Metrics
- Things to Consider When Selecting Metrics
- Useful Metrics
- First and Second Project Metrics
- Metrics and Measures Roadmap
Module 6: Process Measurement
- What are Lean Process Measurements?
- Two Level Measures
- Four Sub-Metrics
- Calculating OEE and TEPP
- OEE is Not a Magic Number
- First Time Quality
- Work in Progress
- Completed Orders Metrics
- Delivery Metrics
- Warranty Metrics
- Customer Feedback Metrics
- Reporting Metrics
- Aims of Data Collection
- Key Performance Indicators
- Process Measurement Points
- List of Criteria for a Good Measure
- Gauge R and R
- Measurement System Resolution
- Brief Description of Data Collection Planning
- Five Steps of Data Collection Process
- Data Collection Sheet
- Frequency and Sample Size
- Evolving Data Collection Plan
Module 7: Total Productive Maintenance
- TPM in a Nutshell
- What is TPM?
- TPM: Goals
- Why is TPM Needed?
- Benefits of TPM
- TPM: What to Focus On?
- TPM: Where Should it be Applied?
- TPM Maturity Levels
- TPM Health Check
- Implementation Structure of TPM
- Establish Infrastructure
- Eliminate Top Issues
- Training
- Conduct Autonomous
- Conduct Planned Maintenance
- Design Maintenance Prevention
Module 8: Process Levelling (Heijunka)
- Heijunka
- Heijunka in a Nutshell
- Process Levelling Overview
- Production Levelling
- Demand Levelling
- Sequencing
- Sequencing Concepts
- Single Piece Flow
- First in First Out
- Pull
- Kanban
- Three-Bin System
- Kanban Operation Rules
- Andon
- Process Levelling
- Resource Scheduling
- Theory of Constraints and TOC Process
- Other Techniques to Enable Level Scheduling
- Process Levelling in the Office
- What is the Minimum Cycle Time for a Form?
- Putting it All Together
- Lean Office: How it Was?
Module 9: Value Stream Mapping
- Process Maps
- Swim Lanes
- Typical Process Map Contests
- Value Stream Maps
- Headache Tablets: Value Stream Mapping
- On the Ground Instructions (OTGIs)
- Creating the “As Is” VSM
- Investigating and Understanding the Process
- Process Boxes
- Useful VSM Metrics and Square Wave
- Creating an Improved Process
- Steps for Building a Value Stream Map
- Action Plans
- Identifying Priorities: Effort/Impact Grid
Who should attend this Certified Lean Practitioner Course?
This Certified Lean Practitioner Training Course is designed for professionals who are looking to improve their business with Lean thinking. This course will be more beneficial for the following professionals:
- Manufacturing Engineers
- Operations Managers
- Quality Control Professionals
- Customer Service Representatives
- IT Professionals
- Supply Chain and Logistics Personnel
- Managers and Department Heads
Prerequisites of the Certified Lean Practitioner Course
This Certified Lean Practitioner Training Course demands a proper understanding of the basic Lean tools and Lean thinking. It is also recommended to complete the Introduction to Lean or Lean Six Sigma Yellow Belt Course before taking up this Certified Lean Practitioner Course.
Certified Lean Practitioner Course Overview
This Certified Lean Practitioner Course is an advanced course designed to deepen understanding and application of Lean methodologies in organisational settings. It delves into advanced Lean principles, emphasising their relevance in driving significant operational enhancements. This course offers delegates a detailed overview of Lean techniques and their pivotal role in fostering continuous improvement.
Professionals seeking to lead and drive Lean initiatives within their organisations should aim to master the Certified Lean Practitioner Course. This advanced course is particularly beneficial for individuals in Managerial roles, Process Improvement Teams, Quality Assurance, and those driving organisational change. Mastery of Lean principles at a practitioner level enables professionals to identify complexities, drive substantial improvements, and lead Lean transformations.
This 1-day training equips delegates with advanced skills and insights to implement Lean methodologies effectively. Delegates will explore advanced Lean concepts such as Kaizen, DMAIC (Define, Measure, Analyse, Improve, Control), and Lean Six Sigma principles. Through practical exercises and case studies, delegates will gain proficiency in applying advanced Lean tools and techniques to drive significant improvements within their organisations.
Course Objectives
- To advance delegates' knowledge and application of Lean methodologies
- To provide in-depth insights into advanced Lean principles and techniques
- To equip delegates with skills to lead and drive Lean initiatives within organisations
- To demonstrate the application of Kaizen, DMAIC, and Lean Six Sigma principles
- To foster expertise in identifying and resolving complex organisational challenges
- To empower professionals to lead successful Lean transformations within their respective domains
Upon completing this course, delegates will possess advanced Lean skills, enabling them to lead impactful Lean initiatives, drive substantial improvements, and spearhead Lean transformations within their organisations. They'll also have the expertise to identify and address complex organisational challenges.
What’s included in this Certified Lean Practitioner Course?
- Certified Lean Practitioner Examination
- World-Class Training Sessions from Experienced Instructors
- Certified Lean Practitioner Certificate
- Digital Delegate Pack
Certified Lean Practitioner Exam Information
To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows:
- Question Type: Multiple Choice
- Total Questions: 60
- Total Marks: 60 Marks
- Pass Mark: 65%, or 39/60 Marks
- Duration: 80 Minutes
- Open Book/ Closed Book: Closed Book
Why choose us
Ways to take this course
Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Certified Lean Practitioner. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.
Live classes
Join a scheduled class with a live instructor and other delegates.
Interactive
Engage in activities, and communicate with your trainer and peers.
Global Pool of the Best Trainers
We handpick from a global pool of expert trainers for our Online Instructor-led courses.
Expertise
With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.
Global Reach
With classes running in all timezones, access any of our courses and course material from anywhere, anytime.
Unlock your potential with The Knowledge Academy's Certified Lean Practitioner, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.
What our customers are saying
Very knowledgeable and approachable trainer with effective training style
Richard Beckett
Certified Lean Practitioner FAQs
Lean practitioners are professionals who apply lean principles to optimise processes, reduce waste, and increase efficiency. They focus on continuous improvement and delivering value to customers while minimising unnecessary costs.
To become a lean practitioner, individuals typically undergo training in lean methodologies, gain hands-on experience in process improvement, and develop problem-solving skills.
A lean practitioner analyses processes to identify inefficiencies and waste. They apply lean tools and techniques to streamline operations, enhance productivity, and foster a culture of continuous improvement, focusing on value delivery to customers.
Lean methodology is a systematic approach to improving efficiency by eliminating waste, optimising processes, and delivering value to customers. It focuses on continuous improvement through iterative changes, empowering teams to solve problems and innovate.
Lean is implemented to increase efficiency, reduce waste, and improve process quality. By streamlining operations, organisations can enhance productivity, lower costs, and provide better value to customers, driving long-term sustainability and growth.
Using Lean in businesses enhances efficiency, reduces operational costs, and improves product or service quality. It fosters a culture of continuous improvement, boosts customer satisfaction, and empowers employees to innovate and solve problems effectively.
Attending the Certified Lean Practitioner Training course equips individuals with essential skills in process optimisation, waste reduction, and continuous improvement, enabling them to drive efficiency and deliver higher value within their organisations.
The Certified Lean Practitioner Training course teaches key principles of Lean, including waste reduction, process optimisation, and value stream mapping. Learners gain practical skills to implement continuous improvement, enhancing efficiency and customer satisfaction.
The Certified Lean Practitioner Training has no strict prerequisites, welcoming beginners. However, having foundational knowledge in process improvement or experience in operational environments can enhance understanding and practical application of lean principles.
Yes, The Knowledge Academy offers 24/7 support via phone & email before attending, during, and after the course. Our customer support team is available to assist and promptly resolve any issues you may encounter.
This Certified Lean Practitioner course is ideal for professionals aiming to enhance process efficiency, including Managers, Team Leaders, and Operational Staff. It’s also suitable for anyone interested in implementing continuous improvement strategies.
In this training course, delegates will have intensive training with our experienced instructors, a digital delegate pack consisting of important notes related to this course, and a certificate after course completion.
This course takes 1-day to complete during which delegates participate in intensive learning sessions that cover various course topics.
After completing the Certified Lean Practitioner Training, you can pursue roles like Lean Consultant, Process Improvement Specialist, Operations Manager, or Quality Assurance Analyst. The certification boosts prospects in industries focusing on efficiency and continuous improvement.
Upon completing the Lean Practitioner Certification, you'll develop practical skills in waste reduction, value stream mapping, root cause analysis, and process optimisation. These skills enable you to implement continuous improvement and drive operational efficiency.
Yes, the Certified Lean Practitioner Course suits individuals at various career stages. Whether entry-level or experienced, learners gain valuable skills in process improvement, enabling them to enhance efficiency and drive organisational success.
Upon completing the Lean Practitioner Course, participants receive a certified Lean Practitioner qualification, recognising their proficiency in applying Lean principles to optimise processes, reduce waste, and drive continuous improvement within organisations.
No prior experience is required to take the Lean Practitioner Certification. The course is designed to accommodate beginners, although a basic understanding of process improvement or operational roles may help in grasping the concepts more effectively.
The Knowledge Academy provides flexible self-paced training for this course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.
Yes, we provide corporate training for this course, tailored to fit your organisation’s requirements.
If you are unable to access your training, contact the support team at The Knowledge Academy via their customer service email or phone number provided on their website for prompt assistance and resolution of your issue.
Yes, the Certified Lean Practitioner Training includes practical components and hands-on activities. These allow participants to apply Lean principles in real-world scenarios, enhancing their ability to optimise processes, reduce waste, and drive continuous improvement.
You should receive the confirmation details for the course within 24-48 hours after registration. If you haven't received it by then, please check your spam folder or contact our support team for assistance.
The Knowledge Academy in Hong Kong stands out as a prestigious training provider known for its extensive course offerings, expert instructors, adaptable learning formats, and industry recognition. It's a dependable option for those seeking this course.
The training fees for Certified Lean Practitionerin Hong Kong starts from HKD7995
The Knowledge Academy is the Leading global training provider for Certified Lean Practitioner.
Please see our Lean Training courses available in Hong Kong
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Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"
Joshua Davies, Thames Water
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