Lean Six Sigma Black Belt Upgrade Course Outline
Module 1: Role of the Black Belt
- Black Belts’ Place in the Business
- Black Belt Skill Set
- Green Belts’ View of the World
- Black Belts’ View of the World
- How the Industry Identifies Black Belts?
- Who does the Black Belt Work with?
- Case Study
Module 2: Black Belt DMAIC
- How the Black Belt helps the Green Belt During DMAIC?
- Measure Phase
- DMAIC Programs
- Governance
Module 3: Enterprise Risk Management
- Risks Lie in Two Areas
- Who Should Handle Risk?
- DMAIC Risk
- A view of Business Risk Management
- Basic Risk Management Procedure
- Business Risk Management in a Nutshell
Module 4: Physical Cell Design and Optimizing Flow
- In a Nutshell
- Task & Work Cells
- Flow Improvement Objectives
- Practical Layout Design
Module 5: Black Belt as a Trainer
- Characteristics of Adult Learners
- Three Common Learning Styles
- Preparing the Training
- Top Tips
- Case Study
Module 6: Statistics Basics
- Introduction and SPC Refresh
- Common Terminology
- Flow Improvement Objectives
- Measuring Uncertainty
- Minitab Run-through
Module 7: Process Capability
- Process Capability: Review from Green Belt
Module 8: Hypotheses Tests
- Introduction to Hypotheses Testing
- Working with Hypotheses Tests
- Hypothesis Test Roadmap
- Anderson Darling Normality Test
- To Open the Worksheet
- The Results
- Testing for Means
- t-tests Consider More than Just the Means…
- t-test Exercise
- Z test
- Testing for Medians
- Where Could I Use Median Tests?
- Median Hypothesis Tests
- Testing for Standard Deviation (Variance)
- Equal Variance Hypothesis Tests
- Exercise: Test for Equal Variance
- Interpreting the Results
- Using Bartlett’s Method
- Testing for Proportions and Percentages
- Proportions and Percentages Hypothesis Tests
Module 9: Exercise Using Minitab’s – 2 Proportion Test
- Scenario
- Abbreviated Instructions
- Reviewing the Results
Module 10: Exercise Using Minitab’s - Chi-Square Test
- Scenario
- Abbreviated Instructions
- Interpreting the Results
Module 11: ANOVA
- Required conditions for ANOVA
- The ANOVA “family”
- ANOVA Terminology
- Hypotheses Tests and One-way ANOVAs
- Exercise - One-way ANOVA
- Exercise - Multi-way ANOVAs
Module 12: Data Collection Planning for Hypotheses Tests
- General Points
- Sample Size
- How a Greater Sample Size Reduces Uncertainty?
- Case Study
Module 13: Design of Experiments (DOE)
- Overview of DOE
- Where to Use Design of Experiments?
- DOE Terminology (1)
- Design of Experiments Flow Diagram
- Walkthrough: SB Glass Co
- Step 1: Investigate the Process
- Step 2: Gather Data
- Recording the Data: Building the Worksheet
- Minitab Creates an Initial DOE Worksheet
- Team Completes the Worksheet
- Step 3: Analyze Data
- Teams’ First Analysis of the Data
- Minitab does its Stuff
Module 14: Probability Distributions
- Overview
- Normal Distribution
- Binomial Distribution
- Poisson
- Exponential
- Weibull
Module 15: Advanced Control Charts
- Introduction and Refresher
- Key Control Charts
- Data Collection Planning for Control Charts
Module 16: Measurement System Analysis (MSA)
- General overview
- Key Metrics
- Using Lean Metrics
Module 17: Lessons from Queue Theory
- Overview
- Understanding Gauge R&R
- Minitab Walkthrough
Module 18: Lean Metrics
- Modelling Queues
- Psychology of Queuing