Lean Training | Certified Lean Foundation & Practitioner Training in Fairfax

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Certified Lean Foundation & Practitioner

Fairfax

Gain an understanding of Lean Process Mapping.
Learn about Lean 8 Wastes Training.
Understand Lean Problem Solving.

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Course information

Certified Lean Foundation and Practitioner Course Outline

Module 1: About Lean

Path to Value
Key Lean Terms and Concepts
Gemba Walk

Module 2: Five Steps pf Lean Thinking

Process Stapling
Lean Temple

Module 3: Customers, Processes, and Waste

What are Customers?
What is a Process?
Tension Between VOB and VOC
What Do We Mean by Value?
Path to Value and Dealing with Values
Eight Wastes of Lean

Module 4: Key Lean Metrics

Introduction to Key Lean Metrics
Tools and Techniques
Spaghetti (Movement/Transportation) Diagrams
Measles Charts
Lean Triad
What is of 5S and Steps of 5S
Introduction to Poka Yoke and Types
What is SMED?
How SMED Looks Like?
Voice of Customer (VOC)
Customer Segmentation
Four Steps of VOC Methodology and Tools
- Identify Customers
- Gather Customer Information
- Analyze Customer Information
- Determine Customer Needs
Customer Segmentation
SIPOC
Overview of the Kano Model
What is a Critical to Quality (CTQ)?
Common Terminology
Identifying the Root Cause
Five Whys
Root Cause Analysis (Fishbone)
Reverse Fishbone
Control Frameworks
Overview
Three C’s
Eight Ds
Plan Do Check Act
Introduction to Kaizen
Kaizen Philosophy
Kaizen Events
Formal Kaizen Roles and Process

Module 5: Managing and Building Lean Teams

Managing Teams
Lean Teams
Features of Lean Teams
High Performing Teams (HPT)
High Performance Challenge
Contrasting Team Structures
Managing Progress and Demonstrating Control
Kanban Board
MoSCoW Prioritization
Daily Stand-Ups
Work Cells
Self-Managed Team Philosophy
Lean Manager and the Self-Managed Team
Personality Styles
Autonomous HPTs

Module 6: Problem-Solving

Problem Solving
Problem Solving Framework
A Seven-Step Problem Solving Methodology
Prioritization Tools

Module 7: Visual Management

Introduction to Visual Management
Guidelines for Visual Management
Advanced Intelligence Methods
Ways of Gathering the VOC
Intelligence Gathering: Top Tips
Critical to Quality Trees

Module 8: Advanced VOC

Advanced Intelligence Methods
Ways of Gathering the VOC
Intelligence Gathering: Top Tips
Critical to Quality Trees

Module 9: Lean Metrics

Metrics
Measures and Targets
Metrics Drive Behavior
Traditional Vs Lean Metrics
Choosing the Right Metrics
Things to Consider When Selecting Metrics
Useful Metrics
First and Second Project Metrics
Metrics and Measures Roadmap

Module 10: Process Measurement

What are Lean Process Measurements?
Two Level Measures
Four Sub-Metrics
Calculating OEE and TEPP
OEE is Not a Magic Number
First Time Quality
Work in Progress
Completed Orders Metrics
Delivery Metrics
Warranty Metrics
Customer Feedback Metrics
Reporting Metrics
Aims of Data Collection
Key Performance Indicators
Process Measurement Points
List of Criteria for a Good Measure
Gauge R and R
Measurement System Resolution
Brief Description of Data Collection Planning
Five Steps of Data Collection Process
Data Collection Sheet
Frequency and Sample Size
Evolving Data Collection Plan

Module 11: Total Productive Maintenance

TPM in a Nutshell
What is TPM?
TPM: Goals
Why is TPM Needed?
Benefits of TPM
TPM: What to Focus On?
TPM: Where Should it be Applied?
TPM Maturity Levels
TPM Health Check
Implementation Structure of TPM
Establish Infrastructure
Eliminate Top Issues
Training
Conduct Autonomous
Conduct Planned Maintenance
Design Maintenance Prevention

Module 12: Process Levelling (Heijunka)

Heijunka
Heijunka in a Nutshell
Process Levelling Overview
Production Levelling
Demand Levelling
Sequencing
Sequencing Concepts
Single Piece Flow
First in First Out
Pull
Kanban
Three-Bin System
Kanban Operation Rules
Andon
Process Levelling
Resource Scheduling
Theory of Constraints and TOC Process
Other Techniques to Enable Level Scheduling
Process Levelling in the Office
What is the Minimum Cycle Time for a Form?
Putting it All Together
Lean Office: How it Was?

Module 13: Value Stream Mapping

Process Maps
Swim Lanes
Typical Process Map Contests
Value Stream Maps
Headache Tablets: Value Stream Mapping
On the Ground Instructions (OTGIs)
Creating the “As Is” VSM
Investigating and Understanding the Process
Process Boxes
Useful VSM Metrics and Square Wave
Creating an Improved Process
Steps for Building a Value Stream Map
Action Plans
Identifying Priorities: Effort/Impact Grid

Who should attend this Certified Lean Foundation & Practitioner Course?

This Certified Lean Foundation & Practitioner Training Course in Fairfax is designed to provide delegates with a comprehensive understanding of Lean principles and methodologies. The Certified Lean Foundation & Practitioner Course can be beneficial for the following professionals:

Project Managers
Lean Practitioners
Senior Managers
Frontline Employees
Operational Staff
Quality Control Professionals
Supply Chain and Logistics Personnel

Prerequisites of the Certified Lean Foundation & Practitioner Course

There are no formal prerequisites for this Certified Lean Foundation & Practitioner Training Course. However, a basic understanding of Lean principles can be beneficial.

Certified Lean Foundation and Practitioner Course Overview

This Certified Lean Foundation & Practitioner Course offers a comprehensive understanding of Lean methodologies, emphasizing efficiency, and waste reduction across industries. Lean principles are pivotal in today's competitive landscape in Fairfax, enabling businesses to streamline processes, enhance productivity, and optimize resource utilization. This course provides a foundational insight into Lean practices, addressing its significance in driving organizational excellence.

Professionals aspiring to master Lean methodologies encompass a broad spectrum, including Project Managers, Quality Assurance Professionals, Operations Managers, and individuals seeking operational enhancements. Understanding Lean principles is crucial in fostering a culture of continuous improvement, making it indispensable for professionals across diverse industries in Fairfax aiming to boost operational efficiency and drive business growth.

The Knowledge Academy’s comprehensive 2-day Certified Lean Foundation & Practitioner Course in Fairfax equips delegates with practical skills to implement Lean methodologies effectively. The course content delves into Lean tools, techniques, and strategies, empowering delegates to identify and eliminate wasteful practices. Delegates will gain hands-on experience, enabling them to spearhead Lean initiatives within their organizations.

Course Objectives

To comprehend the fundamental principles and concepts of Lean methodologies
To identify and analyze waste in processes and implement Lean strategies for waste reduction
To gain proficiency in Lean tools and techniques for process optimization
To apply Lean thinking and problem-solving methodologies in real-world scenarios
To empower professionals to drive efficiency and enhance operational performance using Lean principles

Upon completing this course in Fairfax, delegates will acquire practical expertise in Lean methodologies, enabling them to lead process improvement initiatives effectively. This proficiency will elevate their professional capabilities and position them as valuable assets to their organizations.

What’s included in this Certified Lean Foundation & Practitioner Course?

Certified Lean Foundation & Practitioner Examination
World-Class Training Sessions from Experienced Instructors
Certified Lean Foundation & Practitioner Certificate
Digital Delegate Pack

Certified Lean Foundation Exam Information

To achieve the Certified Lean Foundation, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 50
Total Marks: 50 Marks
Pass Mark: 60%, or 30/50 Marks
Duration: 60 Minutes
Open Book/ Closed Book: Closed Book

Certified Lean Practitioner Exam Information

To achieve the Certified Lean Practitioner, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 60
Total Marks: 60 Marks
Pass Mark: 65%, or 39/60 Marks
Duration: 80 Minutes
Open Book/ Closed Book: Closed Book

Why choose us

Our Fairfax venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

The city of Fairfax is located in the state of Virginia in the Fairfax County. The city of Fairfax is approximately 16 miles south-west of Washington D.C. Fairfax was rated number 3 in the Forbes Magazines "Top 25 Places to Live Well". The current population of Fairfax stand at roughly 24,000 residents. The unemployment rate for Fairfax currently stands at just above 3%. This is an improvement on the unemployment conditions of the previous year when the rate stood at 4 and a half percent. Virginia’s largest public research university the George Mason University is located in Fairfax. As of 2013 the university had around 34,000 students enrolled and nearly 3,000 academic staff members. The university is recognised for their strong programs in economics, law, creative writing, computer science, and business. Fair fax also has its own international school - Virginia International University, which offers programs in computer science, business management, international relations, public administration and education. The international university also has courses to teach English to speakers of other languages.

Address

Courtyard Fairfax Fair Oaks
11220 Lee Jackson Memorial Highway
Fairfax
Virginia
22030

T: +1 7204454674

Ways to take this course

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Training | Certified Lean Foundation & Practitioner Training in Fairfax. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Learn more in our FAQs

Unlock your potential with The Knowledge Academy's Lean Training | Certified Lean Foundation & Practitioner Training in Fairfax, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.

Learn more in our FAQs

Streamline large-scale training requirements with The Knowledge Academy's In-house/Onsite at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

Team building opportunity

Our offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

Learn more in our FAQs

What our customers are saying

The trainer was very knowledgeable and provided good instruction.

Melodie Helman

Nice pace and very informative

Richard Smart

very knowledgeable

David Rice

Lean Training | Certified Lean Foundation & Practitioner Training in Fairfax FAQs

What is Certified Lean Foundation & Practitioner?

The Certified Lean Foundation & Practitioner Course is designed to equip professionals with a deep understanding of Lean principles and tools to improve operational efficiency. It covers Lean methodologies and practices that focus on waste reduction, process optimisation, and enhancing value for customers across various industries.

Do you offer 24/7 support for this course?

Yes, 24/7 support is available to ensure that delegates receive assistance at any time during their learning journey. Whether you need technical support or have queries regarding course content, our dedicated support team is here to help you through email or phone.

What is included in this course?

The course includes comprehensive modules on Lean principles, case studies, practical exercises, digital resources, and exam preparation materials. Additionally, participants may have access to templates, assessments, and a support network for implementing Lean strategies.

What is the duration of this course?

The duration of the Certified Lean Foundation & Practitioner Course consists of 2 days of intensive training. There are also flexible learning options available, including self-paced formats.

What does this Certified Lean Foundation & Practitioner Certification aim to achieve?

This certification aims to provide professionals with a solid foundation in Lean methodologies and equip them with practical skills to apply Lean strategies in their workplace. It prepares them to lead process improvement initiatives, reduce inefficiencies, and foster a culture of continuous improvement.

What are the benefits of this Certified Lean Foundation & Practitioner Training?

The benefits of this course include enhanced problem-solving skills, the ability to streamline processes, and increased efficiency in operations. Certified professionals can implement Lean strategies to reduce costs, improve quality, and increase customer satisfaction, making them valuable assets to their organisations.

Are there any prerequisites to attending this Certified Lean Foundation & Practitioner Training Course?

There are no formal prerequisites for attending this course. However, having some prior experience in process management or operations may be helpful for understanding the course content more effectively.

What is the difficulty level for these Certified Lean Foundation & Practitioner Courses?

This Certified Lean Foundation & Practitioner Course is considered beginner to intermediate level, making it accessible to professionals new to Lean practices, as well as those looking to deepen their knowledge of Lean methodologies.

What is the significance of holding this certification?

Holding a Certified Lean Foundation & Practitioner Certification demonstrates your expertise in Lean methodologies and your ability to drive operational improvements within an organisation. It validates your knowledge and makes you more competitive in industries that prioritise process optimisation and efficiency.

Which individuals or roles require this certification course?

This Certified Lean Foundation & Practitioner Course is ideal for Process Managers, Quality Control Professionals, Project Managers, Business Analysts, and Operations Leaders. Individuals involved in process improvement, cost reduction, and organisational efficiency will benefit from this certification.

What to do after this training course?

After completing the Certified Lean Foundation & Practitioner Course, you can immediately apply Lean principles in your workplace to streamline processes and enhance performance. You may also consider pursuing advanced Lean certifications such as Six Sigma to deepen your process improvement expertise further.

Do you provide a self-paced course?

Yes, self-paced training options are available for this Certified Lean Foundation & Practitioner Training Course, allowing delegates to complete the course at their own pace, based on their schedule and availability.

Why should I take this Certified Lean Foundation & Practitioner Training?

This training equips you with the tools and knowledge to implement Lean strategies effectively in your organisation. By mastering Lean principles, you can improve operational efficiency, reduce waste, and drive long-term business success, making it a valuable addition to your professional skill set.

Who should I contact if I am unable to access this Certified Lean Foundation & Practitioner Course?

Should you encounter any difficulties accessing the Certified Lean Foundation & Practitioner Training course materials, our customer support team is available to assist and promptly resolve any issues you may encounter.

What kind of jobs can I expect based on this training?

Upon completing this training, you can pursue roles such as Lean Consultant, Process Improvement Specialist, Operations Manager, or Business Analyst. Organisations across sectors value Lean expertise for streamlining operations and improving performance.

What will I learn in this course?

You will learn the core principles of Lean, how to identify and eliminate waste in processes, methods for continuous improvement, and practical tools for implementing Lean strategies. You'll also gain insights into how Lean can be applied across various industries to boost productivity.

Do you provide corporate training for this Certified Lean Foundation & Practitioner?

Yes, corporate training is available for organisations looking to upskill their teams in project management. This training can be tailored to specific business needs, ensuring that managers gain practical insights into implementing Lean principles and methodologies within their industries.

Who should attend this course?

This Certified Lean Foundation & Practitioner Course is suitable for professionals involved in process improvement, operational efficiency, and business performance, such as managers, project leads, and consultants. It is also beneficial for those looking to adopt Lean practices in their organisations.

What is the cost/training fees for Certified Lean Foundation & Practitioner in Fairfax?

The training fees for Certified Lean Foundation & Practitionerin Fairfax starts from $2295

Which is the best training institute/provider of Certified Lean Foundation & Practitioner in Fairfax?

The Knowledge Academy is the Leading global training provider for Certified Lean Foundation & Practitioner.

What are the best Lean Training courses in Fairfax?

Please see our Lean Training courses available in Fairfax

Why choose us

Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

Many delivery methods

Flexible delivery methods are available depending on your learning style.

High quality resources

Resources are included for a comprehensive learning experience.

"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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