Lean Six Sigma Certification Training - South Africa

Lean Six Sigma Certification Training

Our Six Sigma

course is accredited by Six Sigma

Lean Six Sigma (LSS) improves business processes, based on the combination of two management ideologies, Lean and Six Sigma. This course is ideal for professionals aiming to enhance their operational excellence and quality management.

REASONS TO CHOOSE

Learn process improvement techniques for operational excellence
Gain valuable skills for enhancing business efficiency and productivity
Understand data-driven decision-making to solve business problems in South Africa
Benefits include higher salary potential and career advancement opportunities
Elevate your professional profile with our Lean Six Sigma Certification Training

View courses

Our Six Sigma

course is accredited by Six Sigma

Lean Six Sigma Certification Training

accredited by

Our Six Sigma course is accredited by Six Sigma

Duration

Online Instructor-led (5 days)

Classroom (5 days)

Online Self-paced (40 hours)

exam

Official Lean Six Sigma Yellow Belt and Green Belt Exams

Lean Six Sigma Green Belt Course Outline

Module 1: Improvement Methodologies

DMAIC
3Cs
8Ds
Plan Do Check Act
Kaizen
Design for Six Sigma (DFSS)

Module 2: SPC Basics

Terminology
Data Types
Normal Distribution and Standard Deviation
Process Capability

Module 3: Lean Management and Cell Theory

Role of the Lean Manager
Work Cells
High Performing Teams (HPTs)
Rapid Action Teams (RATs)
Visual Management
Bruce Tuckman’s Group Development Model
Emotional Cycle of Change (ECOC)
Personality Styles
Dealing with Resistance

Module 4: Risk Management

Green Belt Risk Management
FMEA: Failure Mode and Effects Analysis

Module 5: DMAIC for Green Belts

Define Phase
Measure Phase

Module 6: SPC Tools and Techniques

Frequency Distribution Tables
Bar Charts and Histograms
Pareto Charts
Box and Whisker Plots
Normal Distribution and Control Charts
Calculating Process Efficiency
Scatter Diagrams and Regression

Module 7: Analyse Phase

Analyse
Process Maps
Process Map Levels
On the Ground Instructions (OTGIs)
Value Stream Maps
What is a Value Stream?
Creating the “As Is” VSM
Investigating and Understanding the Process
Headache Tablets: Value Stream Mapping
Creating a VSM: Process Borders Definition
Using Swim Lane Diagrams to Identify Logical Process Blocks
Process Boxes
VSM Metrics
Square Wave
Kaizen Burst
Creating an Improved Process
Layout Diagrams and Headache Tablets

Module 8: Improve Phase

Heijunka
Solutions Identified, Selected, Planned, and Implemented
Standardisation and Documentation
Communications and Training

Module 9: Control Phase

Embed the Change
Measure the Gain
Close the Project

More information

See dates & prices

Who should attend this Lean Six Sigma Green Belt Course?

The Lean Six Sigma Green Belt Training Course in South Africa is designed to benefit a wide range of individuals interested in Business Performance Development across various industries and sectors. This Lean Six Sigma Certification Course will be beneficial for the following professionals:

Operations Managers
Quality Assurance Professionals
Project Managers
Manufacturing Engineers
Business Analysts
Financial Analysts
IT Professionals
Supply Chain Professionals

Prerequisites of the Lean Six Sigma Green Belt Course

There are no formal prerequisites for this Lean Six Sigma Green Belt Training Course. However, prior experience in process management or related roles is recommended but not mandatory. Also, familiarity with basic statistical concepts would be beneficial for the delegate.

Lean Six Sigma Green Belt Course Overview

Lean Six Sigma Green Belt Training in South Africa equips individuals with a comprehensive understanding of the Lean Six Sigma methodology, blending the lean manufacturing process's efficiency with Six Sigma's focus on quality control. This methodology is increasingly relevant in today's competitive business landscape, where optimising processes and reducing waste are pivotal to achieving operational excellence and customer satisfaction.

Proficiency in this Lean Six Sigma Training in South Africa is essential for professionals aiming to enhance their organisation's operational efficiency, reduce costs, and improve quality. It is particularly beneficial for project managers, quality assurance engineers, and any individual involved in process improvement within their organisation. Mastering Lean Six Sigma enables professionals to lead projects, make data-driven decisions, and boost organisational growth and profitability.

This intensive 5-day training in South Africa is designed to provide delegates with a solid foundation in the principles and practices of the Lean Six Sigma Green Belt. Delegates will learn to apply Lean Six Sigma tools and techniques in their work environment through a combination of theory and practice. The training will help delegates identify process inefficiencies, analyse data to find the root causes of problems, and implement effective solutions to enhance quality and efficiency.

Course Objectives

To introduce the Lean Six Sigma methodology and its importance in process improvement
To equip delegates with the knowledge to identify and eliminate waste in business processes
To enable delegates to apply Six Sigma tools and techniques to solve quality issues
To teach the principles of lean management and how to implement them to enhance operational efficiency
To develop skills in data analysis and decision-making based on statistical evidence

After completing this Lean Six Sigma Certification Course in South Africa, delegates will receive a Lean Six Sigma Green Belt Certification. This certification recognises their proficiency in Lean Six Sigma methodologies and significantly enhances their professional value.

More information

See dates & prices

What’s included in this Lean Six Sigma Green Belt Course?

Lean Six Sigma Yellow Belt Examination.
Lean Six Sigma Green Belt Examination.
World-Class Training Sessions from Experienced Instructors.
Lean Six Sigma Green Belt Certificate.
Digital Delegate Pack.

More information

See dates & prices

Lean Six Sigma Green Belt Qualification

The Knowledge Academy's Lean Six Sigma Green Belt is the second in the Lean Six Sigma Belt sequence, which provides delegates with essential and practical knowledge of Six Sigma and its methodology. This course combines Lean Six Sigma Yellow Belt and Lean Six Sigma Green Belt training, supplying delegates with an in-depth and comprehensive training experience. Delegates are required to take and pass the Lean Six Sigma Yellow belt and Green Belt Examinations to be awarded the Lean Six Sigma Green Belt Qualification.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 40
Pass Mark: 70%, or 28/40 Marks
Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes

More information

See dates & prices

accredited by

Our Six Sigma course is accredited by Six Sigma

Duration

Online Instructor-led (2 days)

Classroom (2 days)

Online Self-paced (16 hours)

exam

Official Lean Six Sigma Yellow Belt Exam

Lean Six Sigma Yellow Belt Course Outline

Module 1: Introduction to Lean 6 Sigma

What is Lean 6 Sigma?
- Two Parts of Lean 6 Sigma
- Focus of Lean
- Lean Temple
- Focus of Six Sigma
- Making Customers Happy
- How They Complement Each Other?
- Key Principles of Lean 6 Sigma
Lean 6 Sigma Belts
- TKA Lean 6 Sigma Belt Structure
- Training Roadmap and Role of the Yellow Belt
- L6S Support Network
Processes
- Different Ways of Looking at Process Improvement
- What is a Process?
- Process Concepts
- Types of Process
- Comparing Process Types
Customers, Value, and Waste
- What are Customers?
- Who Wants the Outputs?
- Tension Between the VOB and VOC
- What Do We Mean by Value?
- Path to Value
- Dealing with Values
- Muda (Waste)
- Wastes (Muda) of Lean
- Types of Demand
- Case Study Exercise
Key Metrics

Module 2: DMAIC Cycle

What is DMAIC?
Define
- Common Tools for Define Phase
- Gemba Tools
- Process Stapling
Measure
- Common Tools for Measure Phase
- Spaghetti (Movement/Transportation) Diagrams
Analyse
- Common Tools for Analyse Phase
Improve
- Common Tools for Improve Phase
Control
- Common Tools for Control Phase

Module 3: Yellow Belt Tools and Techniques

Lean Triad
- 5s
- Poka Yoke
- SMED
Voice of the Customer (and CTQ’s)
- Customer Chains
- Steps of VOC
- Affinity Diagrams
- Kano Diagrams
- CTQs and Requirements
SIPOC
- What is a SIPOC?
- CSandF Web Fulfilment SIPOC
- Creating a SIPOC
- Top Tips – SIPOC
Value Stream Analysis
- Value Stream Terminology
- Process Maps
- Aim of Value Stream Mapping
- Swim Lanes and Typical Process Map Contents
- Value Stream Maps
- Headache Tablets: Value Stream Mapping
Heijunka
- Heijunka in a Nutshell
- Single Piece Flow
- Pull
- Kanban
- Three-Bin System
- Andon
Variation and SPC
- Statistical Process Control (SPC)
- Two Types of Process Variation
- Red Bead Experiment
- Standard Deviation (SD) and Understanding Control Charts
Defects and Process Capability
- Conversion Table
- Process Capability
- Identifying Process Efficiency
Key DPMO Terms
Identifying the Root Cause(s)
- 5 Whys
- Fishbone Diagram
Solving Problems
- Problem Solving Framework
- Prioritisation Tools
- Tools and Techniques to Generate Needed Solutions
Introduction to Kaizen
- Kaizen in a Nutshell
- Kaizen in a Business Setting
Lean Teams
- Introduction to Lean Team
- Managing Progress and Demonstrating Control

More information

See dates & prices

Who should attend this Lean Six Sigma Yellow Belt Course?

The Lean Six Sigma Yellow Belt Training Course in South Africa is designed to provide delegates with a fundamental understanding of Lean Six Sigma principles and methodologies across various industries and sectors. This course can be beneficial for a wide range of professionals, including:

Supervisors
Directors
Process Operators
Junior Project Managers
Quality Control Technicians
Customer Service Representatives
Manufacturing Professionals

Prerequisites of the Lean Six Sigma Yellow Belt Course

There are no formal prerequisites for this Lean Six Sigma Yellow Belt Training Course. However, if you have a basic understanding of Business Performance Development concepts, proceeding with the course will be beneficial.

Lean Six Sigma Yellow Belt Course Overview

Lean Six Sigma Yellow Belt Training in South Africa introduces the fundamental methodologies of Lean Six Sigma, focusing on the essential concepts and tools for process improvement. This approach combines Lean's efficiency techniques with Six Sigma's focus on quality, aiming to reduce waste, improve workflow, and enhance business performance. Understanding these principles is increasingly relevant in competitive and quality-driven business environments.

Proficiency in this Lean Six Sigma Training in South Africa is crucial for professionals seeking to contribute to their organisation's continuous improvement initiatives. It benefits team leaders, project managers, quality assurance staff, and anyone involved in operational, manufacturing, or service improvement processes. Lean Six Sigma proficiency helps professionals eliminate non-value-adding activities, making their projects more efficient and effective.

This intensive 2-day Lean Six Sigma Yellow Belt training in South Africa is designed to equip delegates with the knowledge and skills to support improvement projects within their organisations. Delegates will gain practical skills to improve performance and customer satisfaction by applying Lean Six Sigma tools. The course is an excellent opportunity for professionals to kick-start their process improvement and operational excellence journey.

Course Objectives

To introduce the fundamental principles of Lean and Six Sigma methodologies
To enable understanding of key concepts such as waste reduction, process flow, and variation minimisation
To provide insights into the DMAIC (Define, Measure, Analyse, Improve, Control) methodology
To equip delegates with the tools necessary for identifying and solving quality problems
To enhance problem-solving and analytical skills applicable in a variety of business contexts

After completing this Lean Six Sigma Certification Course in South Africa, delegates will receive certification recognising their understanding of Lean Six Sigma fundamentals. This certification validates their proficiency in the methodologies and enables them to contribute effectively to process improvement projects.

More information

See dates & prices

What’s included in this Lean Six Sigma Yellow Belt Course?

Lean Six Sigma Yellow Belt Examination
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Yellow Belt Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 40
Pass Mark: 70%, or 28/40 Marks
Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

More information

See dates & prices

accredited by

Our Six Sigma course is accredited by Six Sigma

Duration

Online Instructor-led (10 days)

Classroom (10 days)

Online Self-paced (80 hours)

exam

Official Lean Six Sigma Yellow Belt, Green Belt & Black Belt Exams

Lean Six Sigma Black Belt Course Outline

Module 1: Introduction to Lean 6 Sigma

What is Lean 6 Sigma?
Lean 6 Sigma Belts
Processes
Customers, Value, and Waste
Key Metrics

Module 2: Reviewing Process and Qualities

What is DMAIC?
Define
Measure
Analyse
Improve
Control

Module 3: Yellow Belt Tools and Techniques

Lean Triad
Voice of the Customer (and CTQ’s)
SIPOC
Value Stream Analysis
Heijunka
Variation and SPC
Defects and Process Capability
Identifying the Root Cause(s)
Solving Problems
Introduction to Kaizen
Lean Teams

Module 4: Improvement Methodologies

DMAIC
3Cs
8Ds
Plan Do Check Act
Kaizen
Design for Six Sigma (DFSS)

Module 5: SPC Basics

Terminology
Data Types
Normal Distribution and Standard Deviation
Process Capability

Module 6: Lean Management and Cell Theory

Role of the Lean Manager
Work Cells
High Performing Teams (HPTs)
Rapid Action Teams (RATs)
Visual Management
Bruce Tuckman’s Group Development Model
Emotional Cycle of Change (ECOC)
Personality Styles
Dealing with Resistance

Module 7: Risk Management

Green Belt Risk Management
FMEA: Failure Mode and Effects Analysis

Module 8: DMAIC for Green Belts

Define Phase
Measure Phase

Module 9: SPC Tools and Techniques

Frequency Distribution Tables
Bar Charts and Histograms
Pareto Charts
Box and Whisker Plots
Normal Distribution and Control Charts
Calculating Process Efficiency
Scatter Diagrams and Regression

Module 10: Analyse Phase

Analyse
Process Maps
Process Map Levels
On the Ground Instructions (OTGIs)
Value Stream Maps
What is a Value Stream?
Creating the “As Is” VSM
Investigating and Understanding the Process
Headache Tablets: Value Stream Mapping
Creating a VSM: Process Borders Definition
Using Swim Lane Diagrams to Identify Logical Process Blocks
Process Boxes
VSM Metrics
Square Wave
Kaizen Burst
Creating an Improved Process
Layout Diagrams and Headache Tablets

Module 11: Improve Phase

Heijunka
Solutions Identified, Selected, Planned, and Implemented
Standardisation and Documentation
Communications and Training

Module 12: Control Phase

Embed the change
Measure the gain
Close the project

Module 13: Role of the Black Belt

Black Belts’ Place in the Business
Black Belt Skill Set
Green Belts’ View of the World
Black Belts’ View of the World
How the Industry Identifies Black Belts?
Who does the Black Belt Work with?
Case Study

Module 14: Black Belt DMAIC

How the Black Belt helps the Green Belt During DMAIC?
Measure Phase
DMAIC Programmes
Governance

Module 15: Enterprise Risk Management

Risks Lie in Two Areas
Who Should Handle Risk?
DMAIC Risk
A view of Business Risk Management
Basic Risk Management Procedure
Business Risk Management in a Nutshell

Module 16: Physical Cell Design and Optimising Flow

In a Nutshell
Task & Work Cells
Flow Improvement Objectives
Practical Layout Design

Module 17: Black Belt as a Trainer

Characteristics of Adult Learners
Three Common Learning Styles
Preparing the Training
Top Tips
Case Study

Module 18: Statistics Basics

Introduction and SPC Refresh
Common Terminology
Flow Improvement Objectives
Measuring Uncertainty
Minitab Run-through

Module 19: Process Capability

Process Capability: Review from Green Belt

Module 20: Hypotheses Tests

Introduction to Hypotheses Testing
Working with Hypotheses Tests
Hypothesis Test Roadmap
Anderson Darling Normality Test
To Open the Worksheet
The Results
Testing for Means
t-tests Consider More than Just the Means…
t-test Exercise
Z test
Testing for Medians
Where Could I Use Median Tests?
Median Hypothesis Tests
Testing for Standard Deviation (Variance)
Equal Variance Hypothesis Tests
Exercise: Test for Equal Variance
Interpreting the Results
Using Bartlett’s Method
Testing for Proportions and Percentages
Proportions and Percentages Hypothesis Tests

Module 21: Exercise Using Minitab’s – 2 Proportion Test

Scenario
Abbreviated Instructions
Reviewing the Results

Module 22: Exercise Using Minitab’s - Chi-Square Test

Scenario
Abbreviated Instructions
Interpreting the Results

Module 23: ANOVA

Required conditions for ANOVA
The ANOVA “family”
ANOVA Terminology
Hypotheses Tests and One-way ANOVAs
Exercise - One-way ANOVA
Exercise - Multi-way ANOVAs

Module 24: Data Collection Planning for Hypotheses Tests

General Points
Sample Size
How a Greater Sample Size Reduces Uncertainty?
Case Study

Module 25: Design of Experiments (DOE)

Overview of DOE
Where to Use Design of Experiments?
DOE Terminology (1)
Design of Experiments Flow Diagram
Walkthrough: SB Glass Co
Step 1: Investigate the Process
Step 2: Gather Data
Recording the Data: Building the Worksheet
Minitab Creates an Initial DOE Worksheet
Team Completes the Worksheet
Step 3: Analyse Data
Teams’ First Analysis of the Data
Minitab does its Stuff

Module 26: Probability Distributions

Overview
Normal Distribution
Binomial Distribution
Poisson
Exponential
Weibull

Module 27: Advanced Control Charts

Introduction and Refresher
Key Control Charts
Data Collection Planning for Control Charts

Module 28: Measurement System Analysis (MSA)

General overview
Key Metrics
Using Lean Metrics

Module 29: Lessons from Queue Theory

Overview
Understanding Gauge R&R
Minitab Walkthrough

Module 30: Lean Metrics

Modelling Queues
Psychology of Queuing

More information

See dates & prices

Who should attend this Lean Six Sigma Black Belt Course?

The Lean Six Sigma Black Belt Training Course in South Africa is for everyone who is interested in Business Performance Improvement. This Lean Six Sigma Certification Course will be more beneficial for the following professionals:

Senior Managers
Project Managers
Quality Managers
Process Improvement Specialists
Operations Directors
Continuous Improvement Managers
Supply Chain Managers
Manufacturing Engineers

Prerequisites of the Lean Six Sigma Black Belt Course

There are no prerequisites for the Lean Six Sigma Black Belt Course. However, you will need to make the below-mentioned minimal arrangements before the commencement of the course:

You will need a laptop with a copy of Minitab installed for the Black Belt section of the course.

A 30-day trial version is available, and details of how to install this are included with your pre-course reading materials.

Pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs).

Lean Six Sigma Black Belt Course Overview

Lean Six Sigma Black Belt Course offers an advanced understanding of Lean methodologies combined with the rigorous tools of Six Sigma. This course in South Africa equips professionals with the skills to lead significant quality improvement initiatives and projects. It's particularly relevant in the business environment, where efficiency and process improvement are crucial for competitive advantage.

Proficiency in the Lean Six Sigma Training in South Africa is vital for professionals aiming to drive significant operational improvements in their organisations. It is especially beneficial for project managers, quality assurance managers, engineers, and any professional involved in process improvement and quality management. Proficiency in this area reduces waste and variability and improves quality, leading to increased profitability.

This intensive 10-day Lean Six Sigma Certification training in South Africa is designed to provide delegates with a concentrated insight into the tools and methodologies of Lean Six Sigma at the Black Belt level. Delegates will learn to manage team dynamics, understand complex problem-solving, and make data-driven decisions. The course is structured to ensure that delegates can immediately apply their knowledge to efficiently lead successful process improvement projects.

Course Objectives:

To enhance understanding of Lean Six Sigma methodologies at a Black Belt level
To develop skills in leading, managing, and executing process improvement projects
To empower delegates with advanced problem-solving and analytical tools
To improve capability in managing team dynamics and project leadership
To facilitate the application of Lean Six Sigma tools for quality improvement
To enable data-driven decision making for operational excellence

After completing this Lean Six Sigma Certification Course, delegates will receive a Lean Six Sigma Black Belts Certification. This certification validates their expertise in Lean Six Sigma methodologies and significantly enhances their professional credibility.

More information

See dates & prices

What’s included in this Lean Six Sigma Black Belt Course?

Lean Six Sigma Yellow Belt Examination.
Lean Six Sigma Green Belt Examination.
Lean Six Sigma Black Belt Examination.
World-Class Training Sessions from Experienced Instructors.
Lean Six Sigma Black Belt Certificate.
Digital Delegate Pack.

More information

See dates & prices

Lean Six Sigma Black Belt Qualification

The Knowledge Academy's Lean Six Sigma Black Belt training course is divided into two modules. The first module will teach the Lean Six Sigma Yellow Belt, which outlines the main components of Lean Six Sigma. The first module will also cover the Lean Six Sigma Green Belt, which builds upon knowledge acquired at the Yellow Belt level and introduces the Define, Measure, Analyze, Improve and Control (DMAIC) model. The second module will focus on the Black Belt itself. Delegates are required to take and pass the Lean Six Sigma Yellow, Green and Black Belt Examinations to be Awarded with the Lean Six Sigma Black Belt Qualification.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 40
Pass Mark: 70%, or 28/40 Marks
Duration: 60 Minutes

Delegates are required to attend the Lean Six Sigma Yellow Training Course before sitting this exam.

Lean Six Sigma Green Belt Examination information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes

Lean Six Sigma Black Belt Examination information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 80%, or 40/50 Marks
Duration: 90 Minutes

More information

See dates & prices

accredited by

Our Six Sigma course is accredited by Six Sigma

Duration

Online Instructor-led (5 days)

Classroom (5 days)

Online Self-paced (40 hours)

exam

Official Lean Six Sigma Black Belt Exam

Lean Six Sigma Black Belt Upgrade Course Outline

Module 1: Role of the Black Belt

Black Belts’ Place in the Business
Black Belt Skill Set
Green Belts’ View of the World
Black Belts’ View of the World
How the Industry Identifies Black Belts?
Who does the Black Belt Work with?
Case Study

Module 2: Black Belt DMAIC

How the Black Belt helps the Green Belt During DMAIC?
Measure Phase
DMAIC Programmes
Governance

Module 3: Enterprise Risk Management

Risks Lie in Two Areas
Who Should Handle Risk?
DMAIC Risk
A view of Business Risk Management
Basic Risk Management Procedure
Business Risk Management in a Nutshell

Module 4: Physical Cell Design and Optimising Flow

In a Nutshell
Task & Work Cells
Flow Improvement Objectives
Practical Layout Design

Module 5: Black Belt as a Trainer

Characteristics of Adult Learners
Three Common Learning Styles
Preparing the Training
Top Tips
Case Study

Module 6: Statistics Basics

Introduction and SPC Refresh
Common Terminology
Flow Improvement Objectives
Measuring Uncertainty
Minitab Run-through

Module 7: Process Capability

Process Capability: Review from Green Belt

Module 8: Hypotheses Tests

Introduction to Hypotheses Testing
Working with Hypotheses Tests
Hypothesis Test Roadmap
Anderson Darling Normality Test
To Open the Worksheet
The Results
Testing for Means
t-tests Consider More than Just the Means…
t-test Exercise
Z test
Testing for Medians
Where Could I Use Median Tests?
Median Hypothesis Tests
Testing for Standard Deviation (Variance)
Equal Variance Hypothesis Tests
Exercise: Test for Equal Variance
Interpreting the Results
Using Bartlett’s Method
Testing for Proportions and Percentages
Proportions and Percentages Hypothesis Tests

Module 9: Exercise Using Minitab’s – 2 Proportion Test

Scenario
Abbreviated Instructions
Reviewing the Results

Module 10: Exercise Using Minitab’s - Chi-Square Test

Scenario
Abbreviated Instructions
Interpreting the Results

Module 11: ANOVA

Required conditions for ANOVA
The ANOVA “family”
ANOVA Terminology
Hypotheses Tests and One-way ANOVAs
Exercise - One-way ANOVA
Exercise - Multi-way ANOVAs

Module 12: Data Collection Planning for Hypotheses Tests

General Points
Sample Size
How a Greater Sample Size Reduces Uncertainty?
Case Study

Module 13: Design of Experiments (DOE)

Overview of DOE
Where to Use Design of Experiments?
DOE Terminology (1)
Design of Experiments Flow Diagram
Walkthrough: SB Glass Co
Step 1: Investigate the Process
Step 2: Gather Data
Recording the Data: Building the Worksheet
Minitab Creates an Initial DOE Worksheet
Team Completes the Worksheet
Step 3: Analyse Data
Teams’ First Analysis of the Data
Minitab does its Stuff

Module 14: Probability Distributions

Overview
Normal Distribution
Binomial Distribution
Poisson
Exponential
Weibull

Module 15: Advanced Control Charts

Introduction and Refresher
Key Control Charts
Data Collection Planning for Control Charts

Module 16: Measurement System Analysis (MSA)

General overview
Key Metrics
Using Lean Metrics

Module 17: Lessons from Queue Theory

Overview
Understanding Gauge R&R
Minitab Walkthrough

Module 18: Lean Metrics

Modelling Queues
Psychology of Queuing

More information

See dates & prices

Who should attend this Lean Six Sigma Black Belt Upgrade Course?

The Lean Six Sigma Black Belt Upgrade Training Course is designed for professionals who hold the Lean Six Sigma Green Belt training and Lean Six Sigma Yellow Belt and are looking to enhance their expertise with Lean Six Sigma and become certified Black Belt. This course can be more beneficial for the following professionals:

Lean Six Sigma Green Belt Certified Professionals
Project Managers
Quality Assurance Managers
Senior Process Improvement Specialists
Operations Managers
Continuous Improvement Leaders
Experienced Data Analysts

Prerequisites of the Lean Six Sigma Black Belt Upgrade Course

Delegates must hold the Lean Six Green Belt Certificate to attend this course.

You will also need a laptop with a copy of Minitab or later installed.

A 30-day version is available, so details of how to install this will feature in your pre-course package.

Make sure to pre-install Minitab properly, as the 30 days must cover the duration of the Black Belt course (please note that Minitab is currently unavailable for Macs).

Lean Six Sigma Black Belt Upgrade Course Overview

The Lean Six Sigma Black Belt Upgrade course in South Africa is tailored for professionals aiming to deepen their understanding and expertise in Lean Six Sigma methodologies, focusing on enhancing process efficiency and quality. This course bridges the gap between previous Six Sigma certifications and the coveted Black Belt level, underscoring its relevance in today’s competitive business environment where operational excellence is not just preferred but required.

Proficiency in Lean Six Sigma methodologies is crucial for professionals seeking to lead complex projects and drive significant improvements in quality, efficiency, and customer satisfaction. This course is especially beneficial for project managers, quality assurance engineers, and operational managers aiming to elevate their problem-solving capabilities and leadership skills to a strategic level.

The intensive 5-day Lean Six Sigma Black Belt Upgrade training in South Africa is designed to equip delegates with advanced tools and techniques for data analysis, project management, and strategic decision-making. This intensive session enhances their ability to lead high-impact projects, mentor Green Belts, and foster a continuous improvement culture within their organisations. By the end of the day, delegates are better positioned to tackle complex challenges and deliver substantial business results.

Course Objectives:

To deepen understanding of Lean Six Sigma principles and methodologies at the Black Belt level
To enhance skills in complex data analysis and process improvement strategies
To cultivate the ability to lead and manage high-performing project teams effectively
To develop proficiency in the use of advanced Six Sigma tools and techniques
To prepare delegates for the Lean Six Sigma Black Belt certification exam

After completing this Lean Six Sigma Certification Course in South Africa, delegates will receive certification acknowledging their enhanced expertise and readiness to take on Black Belt-level responsibilities. This certification validates advanced Lean Six Sigma skills and boosts career credibility in quality management.

More information

See dates & prices

What’s included in this Lean Six Sigma Black Belt Upgrade Course?

Lean Six Sigma Black Belt Upgrade Examination
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Black Belt Upgrade Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Black Belt Qualification

This Lean Six Sigma Black Belt Upgrade course is designed for Lean Six Sigma Green Belt certification holders who wish to upgrade to the Black Belt. The Black Belt is a highly sought-after certification, which demonstrates Lean Six Sigma expertise and individual ability to control and guide business development projects using the Define, Measure, Analyze, Improve and Control (DMAIC) model.

Lean Six Sigma Black Belt Examination information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 80%, or 40/50 Marks
Duration: 90 Minutes

More information

See dates & prices

accredited by

Our Six Sigma course is accredited by Six Sigma

Duration

Online Instructor-led (15 days)

Classroom (15 days)

Online Self-paced (120 hours)

exam

Official Lean Six Sigma Master Black Belt (MBB) Examination

Lean Six Sigma Master Black Belt Course Outline

Module 1: Understanding Lean Six Sigma Advanced Roles

Role of the Black Belt
Role of the Master Black Belt
Board Level Champion

Module 2: Leadership

Why?
Who do you Lead?
Leadership and Trust
Leadership Style
The Goals of Lean 6 Sigma Leaders
Gemba
Principles of Lean Leadership
The Key Leadership Behaviours
Leadership Styles

Module 3: Formal 5Ys

Reminder - What We Learned in Yellow Belt
Proportional Response
5Y Workshop
5Y Champion
Black Belt Perspective

Module 4: TPS, the Toyota way, and the 4Ps

Introduction
The 4Ps
The 14 Principles

Module 5: Visualising & Controlling Processes Through Kanban

WIP
TOC
Kanban in the Office
Kamishibai Boards

Module 6: Total Productive Maintenance (TPM)

Introduction to TPM
A Six Step Implementation Framework

Module 7: Formal Kaizen

Understanding Kaizen
Kaizen Events: Preparation
Kaizen Events: Pre-Kaizen
Kaizen Events: Implementation
Kaizen Events: Follow up

Module 8: Effective Meeting Management

Overview
Group Discussion: Why Do Meetings Go Bad?
What are Meetings Trying to Achieve?
Prerequisites for Effective Meetings
Black Belt Perspective

Module 9: Making the Case for Lean 6 Sigma

The Cost of Quality (COQ)
The Financial Benefit of a High Process Sigma
Maximising Intangible Resources
The Other Benefits of a Lean 6 Sigma Culture
The Business Case for Lean 6 Sigma

Module 10: Dynamics of Change

Business Models
Evaluating Business Maturity
Combating Resistance

Module 11: Strategy for Black Belts

What is Business Strategy?
Key Stakeholders
Value Propositions
Capabilities & Core Competencies
Resources
Communicating the Strategy

Module 12: Developing a Lean Thinking Culture

Initialisation: Getting Started
Possible Approaches
Developing the L6S Culture

Module 13: Lean Start-up

Introduction
Models of growth
Strategy in a Lean Start-up
Validated Learning & Innovation Accounting
Testing Techniques
Pivots

Module 14: Controlling Projects & Design for Six Sigma

Elements of Project Management
Popular Methodologies
Some Common Tools

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Who should attend this Lean Six Sigma Master Black Belt (MBB) Course?

The Lean Six Sigma Master Black Belt (MBB) Training Course in South Africa is designed for professionals who hold the Lean Six Sigma Black Belt Certificate and are looking to attain the highest level of expertise in Lean Six Sigma. The professionals who can benefit from this course include:

Lean Six Sigma Black Belt Certified Professionals
Experienced Process Improvement Practitioners
Quality Assurance Professionals
Continuous Improvement Experts
Senior Project Managers
Operations Directors
Senior Consultants

Prerequisites of the Lean Six Sigma Master Black Belt (MBB) Course

To attend the Lean Six Sigma Master Black Belt (MBB) Course, delegates must have a valid Black Belt Certification and install Minitab on their laptops. A 30-day trial version is available with installation instructions in the pre-course package. Minitab is not available on Macs. Delegates should expect to work 2-3 hours per evening on exercises, research, and revision.

Lean Six Sigma Master Black Belt Course Overview

The Lean Six Sigma Master Black Belt certification in South Africa represents the pinnacle of operational excellence and process improvement. It signifies an individual's ability to lead strategic initiatives, drive significant business impact, and mentor Green and Black Belts. Mastering this level of Lean Six Sigma demonstrates a commitment to continuous improvement and operational efficiency, which is pivotal in today's competitive landscape.

Proficiency in Lean Six Sigma at the Master Black Belt level in South Africa is crucial for professionals aiming to drive significant improvements in operational efficiency, cost reduction, and quality enhancement within their organisations. It is particularly important for senior managers, project leaders, and quality professionals responsible for strategic planning and execution and for fostering a culture of continuous improvement.

This intensive 15-day Lean Six Sigma Training in South Africa is designed to equip delegates with the advanced skills and knowledge to tackle complex challenges, promote innovation, and make impactful decisions. Through a blend of theory and practical exercises, participants will learn to lead high-level projects, develop strategic initiatives, and mentor teams effectively, thereby enhancing their leadership capabilities and organisational influence.

Course Objectives:

To deepen understanding of Lean Six Sigma methodologies and tools at an advanced level
To enhance strategic thinking and decision-making capabilities
To develop expertise in leading complex projects and strategic initiatives
To cultivate skills in statistical analysis and solution implementation for quality improvement
To strengthen capabilities in mentoring Green and Black Belts
To foster a culture of continuous improvement within organisations

After completing this Lean Six Sigma Certification course in South Africa, delegates will receive a certification. This certification boosts professional credibility and opens doors to senior management roles across various industries, empowering individuals to drive meaningful change and deliver substantial business value.

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What’s included in this Lean Six Sigma Master Black Belt (MBB) Course?

Lean Six Sigma Yellow Belt Examination.
Lean Six Sigma Green Belt Examination.
Lean Six Sigma Black Belt Examination.
Lean Six Sigma Master Black Belt Examination.
World-Class Training Sessions from Experienced Instructors.
Lean Six Sigma Master Black Belt Certificate.
Digital Delegate Pack.

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Lean Six Sigma Master Black Belt Qualification

This course and exam has been designed for delegates who have passed Six Sigma Black Belt and wish to build on their knowledge to become Six Sigma experts. During the course, you will work with case studies and learn how to respond to typical challenges which MBBs see in their working lives. Six Sigma Master Black Belt is a much sought-after qualification for experienced Six Sigma Black Belts looking to learn how to lead multiple Six Sigma teams.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 30
Total Marks: 85 Marks
Pass Mark: 70%, or 60/85 Marks
Duration: 120 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Black Belt Exam information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 80%, or 40/50 Marks
Duration: 90 Minutes
Open Book/ Closed Book: Open Book

Lean Six Sigma Master Black Belt Exam information:

To achieve the Lean Six Sigma Master Black Belt (MBB), candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 70%, or 35/50 Marks
Duration: 90 Minutes
Open Book/ Closed Book: Open Book

More information

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accredited by

Our Six Sigma course is accredited by Six Sigma

Duration

Online Instructor-led (5 days)

Classroom (5 days)

Online Self-paced (40 hours)

exam

Official Lean Six Sigma Master Black Belt (MBB) Upgrade Examination

Lean Six Sigma Master Black Belt Course Outline

Module 1: Role of the Black Belt

Black Belt Major Areas of Responsibility
How the Black Belt Helps the Green Belt During DMAIC?
Control Frameworks
Collecting Data

Module 2: Lean Management and Cell Theory

Role of the Lean Manager
Work Cells
High Performing Teams (HPTs)
Rapid Action Teams RATs
Visual Management
Bruce Tuckman’s Group Development Model
Emotional Cycle of Change (ECOC)
Personality Styles
Dealing with Resistance

Module 3: Project Selection Using PPI

Selecting Improvement Projects
Possible Improvement Projects
Introduction to Advanced Statistics
What Upsets Customers?
Aim of Statistical Modelling
Significance

Module 4: Language of Statistics

Statistics Basics
Descriptive and Inferential Statistics
Qualitative and Quantitative Data
Black Belt Data Types
Parametric and Non-Parametric Distributions
Population Parameters Vs Sample Statistics
Finding Correct Test Results
How Big Should my Random Sample Be?
Quadrats
Calculating the Random Sample Size
Top Level Road Map for Statistical Tests
Basic Process Improvement Methodology

Module 5: Statistics Basics: Measuring Uncertainty and Measure Phase

Probability (“p”)
Margin of Error
Confidence Interval
Degrees of Freedom
A Two-Step Measure Phase
Building the Data Collection Plan

Module 6: Statistics Basics: Minitab Run Through

Minitab 16 and 17 Interface
Example of Using Minitab to Create a Control Chart

Module 7: Distributions

Overview
Z Distribution
Binomial Distribution
Other Distributions

Module 8: Introduction to Hypotheses Testing

Hypotheses
Hypotheses Testing
Type I and Type II Errors
Values Used by Minitab

Module 9: Design of Experiments (DOE)

Overview of DOE
Where to Use Design of Experiments?
Factorial Approach to Designed Experiments
Design of Experiments Flow Diagram

Module 10: Advanced Control Charts

Overview
How to Use Control Charts?
What Does “Out of Control” Mean?
How Control Charts Differ?
Calculating Initial Control Limits
Combining Charts and Practical Control Charts
Control Chart Roadmap
Individual and Moving Range Charts
Configuring the Control Chart
X-Bar, R, and S Charts
Why is it a Good Idea to Chart Both Mean and Variance?
U, C, and P Charts

Module 11: Data Collection Planning

Sampling Frequency
Cyclic Patterns
When to Consider I-MR Charts?
When to Consider R and S Chart?
Sub Group/Sample Sizes
Control Chart

Module 12: Lean Metrics

Control Chart
OEE and TEPP
Dock to Dock Time
Build to Schedule
Order Fulfilment Metrics
- Completed Orders Metrics
- Delivery Metrics
- Warranty Metrics
- Customer Feedback Metrics

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Who should attend this Lean Six Sigma Master Black Belt Upgrade Course?

A Lean Six Sigma Master Black Belt Upgrade Training Course in South Africa is a training program designed for individuals who already have a Lean Six Sigma Black Belt certification and want to advance their skills and knowledge to the Master Black Belt level. This course will benefit the following professionals:

Operations Managers
Quality Managers
Engineers
Data Analysts
Project Managers
Business Analysts
Customer Service Representatives

Prerequisites of the Lean Six Sigma Master Black Belt Upgrade Training Course

It is required that delegates have previously attained the Lean Six Sigma Black Belt qualification to join this course.

Lean Six Sigma Master Black Belt Upgrade Course Overview

Lean Six Sigma Master Black Belt symbolises the pinnacle of proficiency in the Lean Six Sigma methodology, integrating the principles of lean operations with Six Sigma's rigorous data analysis. This upgrade course is tailored for those looking to lead strategic implementations and drive significant efficiency improvements across various sectors.

Proficiency in Lean Six Sigma at the Master Black Belt level is crucial for professionals aiming to spearhead organisational transformation projects. It's particularly relevant for senior project managers, quality assurance specialists, and business process improvement consultants tasked with achieving operational excellence and fostering a culture of continuous improvement.

This intensive 5-days training programme is designed to equip delegates with advanced project management, statistical analysis, and change management techniques, enabling them to mentor Black Belts and Green Belts while leading complex cross-functional improvement projects with confidence and authority.

Course Objectives

To enhance understanding of Lean Six Sigma methodologies at a strategic level
To develop skills in advanced statistical analysis and problem-solving techniques
To provide insights into effective leadership and change management strategies
To prepare delegates for leading large-scale projects and organisational changes
To foster capabilities in training and mentoring Black Belts and Green Belts

After completing this Lean Six Sigma Certification course in South Africa, delegates will receive a certification, signifying their expertise in leading complex improvement projects and their ability to contribute to their organisation's strategic objectives significantly. This certification enhances professional credibility and opens doors to high-level consulting roles and leadership positions within quality management and operational excellence.

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What’s included in this Lean Six Sigma Master Black Belt Upgrade Training Course?

Lean Six Sigma Master Black Belt Upgrade Training Exam
World-Class Training Sessions from Experienced Instructors
Lean Six Sigma Master Black Belt Upgrade Certificate
Digital Delegate Pack

More information

See dates & prices

Lean Six Sigma Master Black Belt Qualification

Lean Six Sigma Master Black Belt Exam information:

To achieve the Lean Six Sigma Master Black Belt (MBB), candidates will need to sit for an examination. The exam format is as follows:

Question Type: Multiple Choice
Total Questions: 25
Total Marks: 50 Marks
Pass Mark: 70%, or 35/50 Marks
Duration: 90 Minutes
Open Book/ Closed Book: Open Book

More information

See dates & prices

Not sure which course to choose?

Speak to a training expert for advice if you are unsure of what course is right for you. Give us a call on +27 800 780004 or Enquire.

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Lean Six Sigma Certification Training FAQs

What is Lean Six Sigma?

Lean Six Sigma is a methodology that combines Lean manufacturing techniques and Six Sigma to improve efficiency and quality by removing waste and reducing variability in processes.

Which is the best Lean Six Sigma Certification Training belt?

The best Lean Six Sigma Certification Training belt depends on your goals and experience. Green Belt is ideal for part-time involvement, while Black Belt is suited for full-time professionals seeking expert status.

What are the benefits of these Lean Six Sigma Courses?

Lean Six Sigma Courses enhance efficiency and quality by teaching problem-solving and process improvement skills, leading to reduced costs, increased customer satisfaction, and improved operational performance.

Are there any prerequisites for taking these Lean Six Sigma Certification Training courses?

There are no formal prerequisites for attending Lean Six Sigma Certification Training courses, making it accessible to a wide range of professionals. However, completion of the Yellow Belt training is required for the Green Belt level.

Does these Lean Six Sigma Certification Courses include exam?

Yes, these Lean Six Sigma Certification Courses include examinations

What is the duration of this Lean Six Sigma Certification Training?

Please refer to the respective course pages for more specific details.

Are Lean Six Sigma Certification Training globally recognised?

Yes, Lean Six Sigma Certification Training is globally recognised and respected across various industries for their effectiveness in process improvement and quality management.

Who should attend this Lean Six Sigma Training Course?

This course is ideal for professionals such as project managers, quality managers, business analysts, and anyone involved in process improvement and operational excellence.

What is included in this Lean Six Sigma Course?

This course comes with valuable training sessions led by experienced instructors, a digital delegate pack, and a certificate upon completion.

Will this Lean Six Sigma Certification Training help me advance my career?

Yes, Lean Six Sigma Certification Training can significantly enhance your career prospects by equipping you with valuable skills in process optimisation and quality management.

Do you offer 24/7 support for this Lean Six Sigma Certification Training course?

Yes, we provide 24/7 support for the courses. Our customer service department will be available to assist you before and after the course, with any queries, technical issues, or additional support you may require. We are committed to ensuring your learning experience is seamless and that you have access to assistance whenever you need it.

What will I learn in this Lean Six Sigma Certification Training course?

You will learn methodologies for eliminating waste, improving processes, reducing defects, and implementing efficient workflows using Lean and Six Sigma principles.

Will I receive a certification upon completing these Lean Six Sigma Training Courses?

After completing Lean Six Sigma Training Courses with The Knowledge Academy, you will receive a certification acknowledging your understanding and proficiency in Lean Six Sigma methodologies and practices.

What are the career opportunities available after completing these Lean Six Sigma Training Courses?

Completing this Lean Six Sigma Training opens career opportunities spanning from Industrial Performance Specialist to Operations Developers, with roles like Change Managers and Business Process Analysts in between, reflecting the high demand for professionals skilled in process improvement and operational excellence.

How can this certification improve my business processes?

This certification provides tools and techniques to streamline operations, reduce variability, improve quality, and enhance customer satisfaction in your business processes.

Can Lean Six Sigma courses help in Personal Development?

Yes, Lean Six Sigma courses can help in personal development by improving problem-solving skills, analytical thinking, and leadership abilities.

Is this certification worth it?

Yes, Lean Six Sigma is worth it due to its proven benefits in enhancing efficiency, reducing costs, and improving quality across various industries.

Which is more valuable: Lean Six Sigma or Six Sigma?

Both are valuable, but Lean Six Sigma combines the principles of Lean and Six Sigma, offering a more comprehensive approach to process improvement by focusing on efficiency and quality together.

Why choose The Knowledge Academy in South Africa over others?

The Knowledge Academy in South Africa stands out as a prestigious training provider known for its extensive course offerings, expert instructors, adaptable learning formats, and industry recognition. It's a dependable option for those seeking this Lean Six Sigma Course.

What are the best Lean Six Sigma Certification Training courses in South Africa?

Please see our Lean Six Sigma Certification Training courses available in South Africa

Which is the best training institute/provider of Lean Six Sigma Certification Training in South Africa?

The Knowledge Academy is the Leading global training provider for Lean Six Sigma Certification Training.

What is the cost/training fees for Lean Six Sigma Certification Training in South Africa

The training fees for Lean Six Sigma Certification Training in South Africa starts from R59695

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

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