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Introduction to Lean Overview
Introduction to Lean Course Outline
Module 1: What is Lean?
- Introduction to Lean
- Lean in a Nutshell
- Lean Temple
- Fables and Facts
- What Lean Should Look Like?
- Lean Thinking can Transform Business
- Lean is Not Just for Manufacturing
- What is Changing at Service Companies?
- Origins of Lean
- Customers, Processes, and Waste
- What are Customers?
- Anatomy of a Process
- Who Wants the Outputs?
- Tension Between the VOB and VOC
- Meaning of Value
- Path to Value
- Dealing with Values
- Seven Wastes (Muda) of Lean
- Introducing Lean Methodologies
- Lean Principles
- 3Cs
- Key Lean Metrics
Module 2: One Sentence Expert
- Gemba (The Real Place)
- Gemba Tools
- Kaizen
- Hoshin Kanri (Policy Deployment)
- Jidoka (Autonomation)
- Just in Time (JIT)
- Six Big Losses
- 5S and the Steps of 5S
- What is Poka Yoke?
- Single Minute Exchange of Dies (SMED)
- Total Productive Maintenance (TPM)
- Standardised Work
- On the Ground Instructions (OTGIs)
- Visual Factory
- Value Stream Mapping
- Headache Tablets: Value Stream Mapping (“As Is Example)
Module 3: Case for Lean
- Cost of Poor Quality
- Iceberg Theory
- Identifying Hidden Costs
- Benefits of a Simple Lean Project
- Categories Associated with the Cost of Poor Quality
- In Practice it’s a Balancing Act
- Setting up Lean Thinking in Business
- Costs of Adoption
- Prerequisites and Essential Requirements
- Timeframes
Who should attend this Lean Fundamentals Training Course?
This Introduction to Lean Training Course is a beginner-level course which is designed to help professionals adopt Lean methodologies and Lean thinking. This course will be beneficial for the following professionals:
- Managers and Supervisors
- Process Improvement Specialists
- Operations Managers
- Quality Control Personnel
- Supply Chain Professionals
- Project Managers
- Continuous Improvement Enthusiasts
Prerequisites of the Introduction to Lean Fundamentals Training Course
There are no formal prerequisites to attend this Introduction to Lean Training Course.
Introduction to Lean Course Overview
This Introduction to Lean Course offers a foundational understanding of Lean principles, emphasising efficiency, waste reduction, and continuous improvement in organisational processes. It introduces delegates to the core concepts of Lean thinking and its relevance in optimising workflows across various industries. This course provides a fundamental overview of Lean methodologies and their potential to revolutionise operational effectiveness.
Professionals aiming to enhance operational efficiency, minimise waste, and drive continuous improvement within their organisations should prioritise mastering Lean principles. Individuals in management, manufacturing, supply chain, healthcare, and service sectors benefit significantly from understanding Lean methodologies. Mastery of Lean equips professionals to identify inefficiencies, streamline operations, and foster a culture of improvement.
This comprehensive 1-day training by The Knowledge Academy equips delegates with essential knowledge and practical tools to implement Lean principles. Delegates will gain insights into Lean concepts, such as value stream mapping, waste identification, and process optimisation. Through interactive sessions and case studies, delegates will learn to apply Lean methodologies in real-world scenarios, initiating a culture of efficiency and continuous improvement.
Course Objectives
- To introduce delegates to the fundamental principles of Lean thinking
- To provide insights into waste reduction and process optimisation through Lean methodologies
- To equip delegates with practical tools for identifying and eliminating inefficiencies
- To demonstrate the application of Lean concepts through real-world case studies
- To foster a mindset of continuous improvement within organisational processes
- To empower professionals to initiate Lean practices within their respective industries
Upon completing this Lean Course, delegates will possess a fundamental understanding of Lean principles, enabling them to identify inefficiencies and implement Lean methodologies within their organisations. They'll be equipped to drive operational efficiency, minimise waste, and encourage a culture of continuous improvement.
What’s included in this Introduction to Lean Course?
- World-Class Training Sessions from Experienced Instructors
- Introduction to Lean Certificate
- Digital Delegate Pack
Why choose us
Ways to take this course
Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Introduction to Lean. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.
Live classes
Join a scheduled class with a live instructor and other delegates.
Interactive
Engage in activities, and communicate with your trainer and peers.
Global Pool of the Best Trainers
We handpick from a global pool of expert trainers for our Online Instructor-led courses.
Expertise
With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.
Global Reach
With classes running in all timezones, access any of our courses and course material from anywhere, anytime.
Unlock your potential with The Knowledge Academy's Introduction to Lean, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.
Experience the most sought-after learning style with The Knowledge Academy's Introduction to Lean. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Introduction to Lean sessions.
Highly experienced trainers
Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience
State of the art training venues
We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible
Small class sizes
Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment
Great value for money
Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value
Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Introduction to Lean at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.
Tailored learning experience
Leverage benefits offered from a certification that fits your unique business or project needs
Maximise your training budget
Cut unnecessary costs and focus your entire budget on what really matters, the training.
Team building opportunity
Our Introduction to Lean offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings
Monitor employees progress
The course know-how will help you track and evaluate your employees' progression and performance with relative ease
What our customers are saying
great trainer, nice touch to connect with participant's locations, positions etc. during the session
Tetiana Pavlyk
Introduction to Lean FAQs
This training teaches the core principles of Lean methodology, focusing on process optimisation, waste reduction, and efficiency improvement.
This course equips delegates with the ability to identify waste, streamline processes, and enhance overall operational efficiency, significantly improving organisational productivity and competitiveness.
In this course, delegates will gain insights into core Lean principles, techniques for waste reduction, value stream mapping, continuous improvement methodologies like Kaizen, IT production, and practical tools.
Skills required to attend this Training are Analysing processes, identifying opportunities for improvement, crafting Lean solutions, understanding streamlined workflows and gaining problem-solving skills through Lean methodologies.
There are no formal prerequisites for attending this Lean Fundamentals Course.
The Lean Fundamentals Certification Course is ideal for Project Managers, Operational Leaders, and any professionals committed to driving continuous improvement in their organisational processes or manufacturing environments.
This Introduction to Lean Training Course is a beginner-level course which is designed to help professionals adopt Lean methodologies and Lean thinking.
No prior experience is required to take this course. It’s designed for individuals at various career stages, including those new to Lean concepts.
The Knowledge Academy provides flexible self-paced training for this course. Self-paced training is beneficial for individuals who have an independent learning style and wish to study at their own pace and convenience.
Yes, we provide corporate training for this training, tailored to fit your organisation’s requirements.
The duration of this Lean Fundamentals Course spans 1 day.
This course includes introduction to lean, one sentence Expert like Gemba, JIT and many more. It provides an extensive understanding of Lean Principles and Practices, with a focus on waste identification and elimination.
Completing this course opens opportunities for roles like Process Improvement Specialist, Lean Coordinator, Operations Manager, Supply Chain Analyst, Quality Assurance Manager, and Business Process Analyst.
Yes. The Knowledge Academy offers 24/7 support for delegates before, during, and after this Lean Fundamentals Certification Course.
Should you encounter any difficulties accessing course materials, our customer support team is available to assist and promptly resolve any issues you may encounter.
No specific qualifications are required; it is suitable for all experience levels. Basic understanding of business processes is helpful.
Yes, after completing this course you will receive a certificate of completion to validate your achievement and demonstrate your proficiency in the course material.
The course improves efficiency and reduces waste in business processes. It equips you with valuable skills applicable across various industries.
Yes, the training includes practical components and hands-on activities. These exercises help in applying Lean principles to real-world scenarios.
Lean practices enhance productivity, reduce costs, and improve quality. They lead to more efficient operations and better customer satisfaction.
The course covers tools like Value Stream Mapping, 5S, and Kaizen. Techniques for waste reduction and continuous improvement are also included.
The Knowledge Academy in South Africa is a prestigious training provider known for its extensive course offerings, expert instructors, adaptable learning formats, and industry recognition. It's a dependable option for those seeking these courses.
The training fees for Introduction to Leanin South Africa starts from R17995
The Knowledge Academy is the Leading global training provider for Introduction to Lean.
Please see our Lean Training courses available in South Africa
Why choose us
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"
Joshua Davies, Thames Water
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