Course information

Lean Awareness Training Course Outline

Module 1: Introduction to Lean

  • About Lean
  • Focus of Lean
  • Origins of Lean
  • Lean in a Nutshell
  • Lean Temple

Module 2: Quality Improvement – PDCA and DMAIC

  • Plan Do Check Act
  • DMAIC Cycle
  • What is DMAIC?

Module 3: Lean Principles

  • 5 Lean Principles

Module 4: Seven Wastes

  • Muda (Waste)
  • Seven Wastes (Muda) of Lean
  • Types of Demand
  • Failure Demand
  • 7 Wastes

Module 5: Value

  • What are Customers?
  • Who Wants the Outputs?
  • Tension Between the VOB and VOC
  • What is Mean by Value?
  • Path to Value
  • Dealing with Values

Module 6: Value Streams and Value Stream Mapping

  • Value Stream Terminology
  • Process Maps
  • Swim Lanes
  • Process Mapping
  • Typical Process Map Contents and Symbols
  • Value Stream Maps
  • What is a "Value Stream"?
  • Value Stream Mapping
  • Process Boxes
  • Value Stream Symbols

Module 7: Key Lean Tools and Techniques

  • Tools and Techniques
  • What is Poka-Yoke?
  • Two Main Types of Poka Yoke
  • Advantages of Poka Yoke
  • Three Poka-Yoke Methods
  • What is SMED?
  • Why do We Need to Listen to the VOC?
  • Determine the Value and Define the Voice of the Customer (VOC)
  • VOC Methodology
  • Heijunka in a Nutshell
  • Description of Pull Systems
  • Push Vs Pull Systems
  • What are Kanbans?
  • Three-Bin System
  • Root Cause Analysis
  • 5 Whys and How to Complete the 5 Whys?
  • Problem Solving Framework
  • 7 Steps of Problem Solving
  • Prioritisation Tools
  • Kaizen, Kaizen Philosophy, and Kaizen Events
  • Formal Kaizen Roles and Process
  • Features of Lean Teams
  • High Performing Teams (HPT)
  • Contrasting Team Structures
  • Managing Progress and Demonstrating Control

Module 8: Getting Started

  • Key Lean Terms and Concepts

Module 9: 5S and the Numbers Game

  • What is 5S?
  • Steps of 5S
  • Numbers Game

Module 10: Leadership and Culture

  • Managing Teams
  • Role of the Team Leader
  • Lean Management
  • Self-Managed Team Philosophy
  • Lean Manager and the Self-Managed Team
  • Leadership and Culture

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Who should attend this Lean Awareness Training Course?

This Lean Awareness Course is designed for individuals across various roles and functions who want to gain a foundational understanding of Lean principles and concepts. This course will be beneficial for the following professionals:

  • Quality Control Personnel
  • Operations and Production Staff
  • Frontline Employees
  • Supervisors and Managers
  • Administrative Staff
  • Continuous Improvement Enthusiasts
  • Supply Chain and Logistics Personnel

Prerequisites of the Lean Awareness Training Course

There are no formal prerequisites to attend this Lean Awareness Course.

Lean Awareness Training Course Overview

This Lean Awareness Training Course offers a foundational understanding of Lean principles, emphasising their significance in optimising processes and minimising waste within organisations. It introduces delegates to the fundamental concepts of Lean thinking and its relevance in driving efficiency and productivity improvements. This course provides a detailed overview of Lean methodologies and their potential to revolutionise operational effectiveness.

Professionals seeking to grasp the basic tenets of Lean principles and their application within their respective industries should attend this Lean Awareness Training Course. Individuals in various roles across manufacturing, healthcare, logistics, and service industries benefit from understanding Lean methodologies. Mastery of Lean Awareness enables professionals to identify inefficiencies and contribute to continuous improvement initiatives within their organisations.

This 1-day Lean Training equips delegates with essential knowledge and insights into the practical application of Lean principles. Delegates will gain a foundational understanding of Lean concepts like waste identification, process optimisation, and efficiency improvement. Through interactive sessions and practical examples, delegates will learn to recognise opportunities for improvement and initiate basic Lean practices within their work environments.

Course Objectives

  • To introduce delegates to the fundamental principles of Lean methodologies
  • To provide insights into waste reduction and process optimisation using Lean principles
  • To equip delegates with foundational tools for implementing basic Lean practices
  • To demonstrate the practical application of Lean concepts through examples
  • To foster a mindset of continuous improvement within organisational processes
  • To empower professionals to contribute to efficiency improvements using Lean principles

Upon completing this course, delegates will possess a foundational understanding of Lean principles, enabling them to identify inefficiencies and contribute to foundational Lean initiatives within their organisations.

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What’s included in this Lean Awareness Training Course?

  • World-Class Training Sessions from Experienced Instructors     
  • Lean Awareness Training Certificate
  • Digital Delegate Pack 

Why choose us

Our Durban venue

Includes..

Free Wi-Fi

To make sure you’re always connected we offer completely free and easy to access wi-fi.

Air conditioned

To keep you comfortable during your course we offer a fully air conditioned environment.

Full IT support

IT support is on hand to sort out any unforseen issues that may arise.

Video equipment

This location has full video conferencing equipment.

Durban is the second populated metropolitan area in South Africa, with around 590,000 inhabitants. The city has the busiest port in South Africa, and has the second most important manufacturing industry. Durban is located on the Indian Ocean coast of the continent. The city is very ethnically diverse with the largest ethnic group being the Zulus. There are around 27.9% of the population that are unemployed.Durban has several private schools within the city including, Al Falaah College, Clifton School, Crawford College, Crawford College and Deutsche Schule Durban.The University of KwaZulu-Natal has around 37,000 students enrolled within the five campuses. There are four colleges within the university including, Agriculture, Engineering and Science, Health Sciences and Law and Management Studies.

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Address

Hilton Durban
12-14 Walnut Road
Durban
4001
South Africa

T: +27 800 780004

Ways to take this course

Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Awareness Training Course in Durban. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.

Unlock your potential with The Knowledge Academy's Lean Awareness Training Course in Durban, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.

Experience the most sought-after learning style with The Knowledge Academy's Lean Awareness Training Course in Durban. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Lean Awareness Training Course in Durban sessions.

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Highly experienced trainers

Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment

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Great value for money

Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value

Streamline large-scale training requirements with The Knowledge Academy's In-house/Onsite at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.

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Tailored learning experience

Leverage benefits offered from a certification that fits your unique business or project needs

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

Our offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings

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Monitor employees progress

The course know-how will help you track and evaluate your employees' progression and performance with relative ease

What our customers are saying

Lean Awareness Training Course in Durban FAQs

Lean Awareness introduces delegates to Lean principles, focusing on waste reduction and efficiency. It highlights tools like 5S and the seven wastes. This training aims to improve organisational processes by promoting a streamlined, value-driven approach to resource management and workflow.
There are no prerequisites to attending Lean Awareness Training, making it accessible for professionals from various industries who are looking to understand Lean principles. Whether you're new to Lean or have basic knowledge, this course provides a comprehensive introduction.
This course is ideal for professionals looking to improve operational efficiency, including managers, team leaders, or anyone involved in process improvement initiatives. It is particularly beneficial for individuals in manufacturing, logistics, or service industries aiming for greater productivity.
5S is a Lean tool that stands for Sort, Set in order, Shine, Standardise, and Sustain. It helps maintain an organised, clean, and efficient workplace, ensuring that tools and materials are always in the right place, boosting productivity and safety.
The seven wastes are categories of unproductive activity that Lean aims to eliminate: Transport, Inventory, Motion, Waiting, Overproduction, Overprocessing, and Defects. Reducing these wastes enhances process efficiency and cuts unnecessary costs in operations.
This intensive Lean Awareness Training Course lasts one day. This time frame is enough to cover the key concepts and principles of Lean, including practical applications of 5S and waste reduction techniques.
This Lean Awareness Certification aims to provide a foundational understanding of Lean principles. By the end of the course, delegates will be equipped with tools to identify inefficiencies, reduce waste, and apply Lean methodologies to their organisations.
Completing Lean Awareness Training offers numerous benefits, including improved process efficiency, cost reduction, and better resource allocation. Delegates also gain a broader understanding of how to create more streamlined operations, which can result in higher customer satisfaction and profitability.
The Lean Awareness Courses are beginner-friendly and designed for individuals at any career stage. Whether you're new to Lean or have some experience with process improvements, this course provides a solid foundation without requiring advanced skills.
Holding a Lean Awareness Certification signals to employers that you understand core Lean principles, making you a valuable asset in process-oriented roles. It can also serve as a steppingstone to more advanced Lean certifications, opening further career opportunities.
This course includes instructional materials, practical exercises, case studies, and interactive discussions on Lean principles and 5S. These components help delegates apply the concepts learned to real-world situations and improve their organisations' workflows.
Individuals involved in process improvement, operational management, or those looking to enhance efficiency in their teams would benefit from this certification. It’s particularly relevant to those in manufacturing, logistics, healthcare, and services aiming to optimise performance.
After completing the Lean Awareness Training, individuals can apply Lean methodologies in their workplace, identifying and reducing waste. Delegates can also pursue more advanced Lean or Six Sigma certifications, enhancing their skills and boosting their career potential.
Yes, 24/7 support is available for these Lean Awareness Courses, allowing delegates to access assistance or clarify queries anytime. This feature ensures a smooth learning experience, particularly for those balancing professional commitments with training.
Taking Lean Awareness Training is highly beneficial if you seek to improve operational efficiency, reduce costs, and gain insights into process improvement. It equips you with essential Lean tools to enhance workflows, making you a valuable contributor to your organisation.
Self-paced Lean Awareness Courses are available for this course, allowing individuals to learn at their convenience. This flexibility makes it easier for working professionals to fit the course around their schedules while still gaining valuable knowledge and skills.
If you encounter access issues with the Lean Awareness Course, you should contact The Knowledge Academy’s support team. They provide troubleshooting guidance and assistance to ensure you can continue learning without disruptions.
With the Lean Awareness Certification, you can pursue roles in operations management, process improvement, or quality assurance. The skills gained from this course are applicable in various industries, including manufacturing, logistics, and healthcare, where efficiency is a priority.
The Lean Awareness course teaches the fundamentals of Lean principles, including waste reduction, process optimisation, and 5S implementation. You’ll learn how to identify inefficiencies, streamline workflows, and contribute to overall organisational improvements.
Yes, corporate training options for our Lean Awareness Courses are available. Organisations can train their teams in Lean principles, promoting a culture of efficiency and continuous improvement. Corporate sessions are often tailored to address specific challenges within the organisation.
The training fees for Lean Awareness Trainingin Durban starts from R17995
The Knowledge Academy is the Leading global training provider for Lean Awareness Training.
Please see our Lean Training courses available in Durban
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Why choose us

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Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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