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Lean Processes and Tools Training Overview
Lean Processes and Tools Training Course Outline
Module 1: Lean Processes
- What is Lean?
- What is Value?
- What is Waste?
- Constraints of Performance Improvement
- Principles of Lean
- Four Goals of Lean
- Seven Forms of Waste
- Lean Tools
- Poka-Yoke
- 5s Visual Workplace
- Time Management
- Continuous Improvement
- Work in Process
- Material Management
- Value Stream Mapping
- Value Added Vs Non-Value Added
- Creating Lean Systems
Module 2: Standardised Work
- Why Standardised Work?
- Elements of Standardised Work
- Disconnects and Misconceptions
Module 3: Reducing Batch Size
- Introduction to Reducing Batch Size
Module 4: Poka-Yoke
- What is Poka-Yoke?
- Development of Poka-Yoke
- Quality Control Vs Poka-Yoke
- Purpose of Poka-Yoke
Module 5: Total Productive Maintenance
- Introduction to Total Productive Maintenance
- 5S Foundation
Module 6: Time Management
- Time Management
- Benefits of a JIT system
- Requirements for Implementing Just in Time
Module 7: Value Stream Mapping
- Guiding Lean Principles
- Lean Agile Pyramid
- Lean Agile Value Stream
- Waste Elimination Using Agile
Module 8: Forming Pull Systems
- Push Vs Pull in Scrum
- Favour the Pull Model
Module 9: Lean Six Sigma
- Improvement
- Lean Six Sigma
- Improvement
- Timeline
- Process
- What is Waste in Lean?
- Lean Vs Six Sigma
- What Lean Six Sigma Wants to Achieve?
- What Makes a Good Lean Six Sigma Project?
- DMAIC Methodology
- Define
- Measure
- Analyse
- Improve Control
Who should attend this Lean Processes and Tools Training Course?
This Lean Processes and Tools Course is designed for professionals who are looking to strengthen their understanding of Lean methodologies and acquire practical skills in using Lean tools for process improvement. This training can be beneficial for the following professionals:
- Process Improvement Specialists
- Lean Practitioners
- Operations Managers
- Quality Control Personnel
- Continuous Improvement Teams
- Project Managers
- Industrial Engineers
Prerequisites of the Lean Processes and Tools Training Course
There are no formal prerequisites for this Lean Processes and Tools Course. However, a basic understanding of Lean and completing the Lean Awareness Training can be beneficial for the delegates.
Lean Processes and Tools Training Course Overview
This Lean Processes and Tools Training is a comprehensive course that delves into advanced Lean methodologies, focusing on practical applications and tools to optimise organisational processes. It offers delegates an in-depth understanding of various Lean tools to streamline workflows, eliminate waste, and drive continuous improvement. This course provides a detailed overview of Lean tools and their relevance in enhancing operational efficiency.
Professionals aspiring to deepen their knowledge and expertise in Lean methodologies and tools should prioritise mastering the Lean Processes and Tools Training Course. Individuals involved in Process Improvement, Quality Management, Supply Chain Optimisation, and Operational Excellence across industries benefit significantly from advanced Lean knowledge. Mastery of Lean processes and tools enables professionals to implement sophisticated strategies for operational enhancements.
This 1-day Lean Training equips delegates with advanced Lean skills and practical insights to implement Lean methodologies effectively. Delegates will explore various Lean tools such as Value Stream Mapping, Kanban, 5S, and Kaizen. Through hands-on exercises and case studies, delegates will learn to apply these tools to identify inefficiencies, drive process improvements, and foster a culture of continuous improvement within their organisations.
Course Objectives
- To provide an in-depth understanding of various Lean tools and methodologies
- To equip delegates with advanced skills to implement Lean strategies effectively
- To demonstrate the practical application of Lean tools like Value Stream Mapping and Kanban
- To enable delegates to identify inefficiencies and drive process improvements
- To foster a culture of continuous enhancement within organisational processes
- To empower professionals to lead advanced Lean initiatives and transformations
Upon completing this course, delegates will be equipped with advanced Lean skills to drive significant process improvements, streamline workflows, and foster a culture of continuous improvement.
What’s included in this Lean Processes and Tools Training Course?
- World-Class Training Sessions from Experienced Instructors
- Lean Processes and Tools Training Certificate
- Digital Delegate Pack
Why choose us
Ways to take this course
Experience live, interactive learning from home with The Knowledge Academy's Online Instructor-led Lean Processes and Tools Training. Engage directly with expert instructors, mirroring the classroom schedule for a comprehensive learning journey. Enjoy the convenience of virtual learning without compromising on the quality of interaction.
Live classes
Join a scheduled class with a live instructor and other delegates.
Interactive
Engage in activities, and communicate with your trainer and peers.
Global Pool of the Best Trainers
We handpick from a global pool of expert trainers for our Online Instructor-led courses.
Expertise
With 10+ years of quality, instructor-led training, we equip professionals with lasting skills for success.
Global Reach
With classes running in all timezones, access any of our courses and course material from anywhere, anytime.
Unlock your potential with The Knowledge Academy's Lean Processes and Tools Training, accessible anytime, anywhere on any device. Enjoy 90 days of online course access, extendable upon request, and benefit from the support of our expert trainers. Elevate your skills at your own pace with our Online Self-paced sessions.
Experience the most sought-after learning style with The Knowledge Academy's Lean Processes and Tools Training. Available in 490+ locations across 190+ countries, our hand-picked Classroom venues offer an invaluable human touch. Immerse yourself in a comprehensive, interactive experience with our expert-led Lean Processes and Tools Training sessions.
Highly experienced trainers
Boost your skills with our expert trainers, boasting 10+ years of real-world experience, ensuring an engaging and informative training experience
State of the art training venues
We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible
Small class sizes
Our Classroom courses with limited class sizes foster discussions and provide a personalised, interactive learning environment
Great value for money
Achieve certification without breaking the bank. Find a lower price elsewhere? We'll match it to guarantee you the best value
Streamline large-scale training requirements with The Knowledge Academy’s In-house/Onsite Lean Processes and Tools Training at your business premises. Experience expert-led classroom learning from the comfort of your workplace and engage professional development.
Tailored learning experience
Leverage benefits offered from a certification that fits your unique business or project needs
Maximise your training budget
Cut unnecessary costs and focus your entire budget on what really matters, the training.
Team building opportunity
Our Lean Processes and Tools Training offers a unique chance for your team to bond and engage in discussions, enriching the learning experience beyond traditional classroom settings
Monitor employees progress
The course know-how will help you track and evaluate your employees' progression and performance with relative ease
What our customers are saying
Lean Processes and Tools Training FAQs
Quality management is a systematic approach focused on maintaining and improving the quality of products or services. It involves quality planning, control, assurance, and continuous improvement to meet or exceed customer expectations while ensuring efficient processes within an organisation.
There are no formal prerequisites for attending the Lean Processes and Tools Training Course. It is accessible to anyone with an interest in learning about Lean principles, regardless of their industry experience or background in process improvement.
This Lean Processes and Tools Course is suitable for professionals involved in process management, project management, or continuous improvement initiatives. It is also ideal for individuals in leadership roles who want to drive operational efficiency and productivity within their organisations.
The core principles of Lean include value identification from the customer’s perspective, mapping value streams to eliminate waste, creating flow in processes, establishing a pull system, and striving for continuous improvement (Kaizen) to ensure long-term success.
Kaizen is a Japanese term meaning "continuous improvement." It is a Lean principle that focuses on making small, incremental improvements to processes, products, or services, with the aim of achieving long-term, sustainable efficiency and quality enhancements within an organisation.
This intensive Lean Processes and Tools Training Course lasts one day. This duration allows for comprehensive coverage of Lean principles, tools, and methodologies, as well as practical applications to improve organisational processes.
Lean Processes and Tools refer to the methods and techniques used to eliminate waste and enhance efficiency in operations. Tools like 5S, value stream mapping, and Kanban help streamline workflows and optimise resource utilisation to deliver maximum value to the customer.
This certification aims to equip delegates with a thorough understanding of Lean methodologies and tools. The goal is to help individuals implement efficient processes, reduce waste, and improve operational performance within their organisations, ultimately enhancing value for customers.
The benefits of this course include a deeper understanding of how to eliminate inefficiencies, improve productivity and resource management. Delegates will also gain practical knowledge that can help reduce costs, improve quality, and foster a culture of continuous improvement within their teams.
This course is designed for beginners and professionals at all levels. It offers foundational knowledge suitable for those new to Lean principles, as well as more advanced insights for those looking to enhance their existing understanding of Lean methodologies.
Holding this Lean Processes and Tools Certification demonstrates your expertise in Lean principles and tools, making you a valuable asset in roles focused on process improvement. It signifies your commitment to optimising workflows and driving operational efficiency, which is highly regarded in many industries.
The Lean Processes and Tools Course includes instructional materials, case studies, practical exercises, and interactive discussions. Delegates will learn about key Lean tools and techniques and their real-world applications to enhance their understanding and implementation of Lean principles.
This course is essential for professionals involved in operations, project management, quality control, or any role that focuses on process improvement and efficiency. It is especially valuable for those in leadership positions responsible for driving organisational change and progress.
After completing this training, delegates can apply Lean tools and techniques in their work environments to enhance efficiency. Additionally, they can pursue more advanced Lean or Six Sigma certifications to deepen their expertise in process improvement methodologies.
Yes, 24/7 support is available for delegates, ensuring they can access resources, ask questions, and receive assistance at any time during their learning journey. This support is especially helpful for those with busy schedules or who require flexible learning options.
Taking this training will help you develop the skills to identify and eliminate inefficiencies, improve operational performance, and deliver higher value to customers. It is a crucial step for anyone looking to optimise processes and create a culture of continuous improvement.
Yes, self-paced versions of the Lean Processes and Tools Course are available. This flexible option allows delegates to learn at their own convenience, making it ideal for professionals who want to balance their training with other work or personal commitments.
If you're unable to access the Lean Processes and Tools Course, you should contact The Knowledge Academy’s support team. They will offer assistance, troubleshooting, and guidance to help resolve any issues and ensure that you can continue your learning experience without interruption.
With this Lean Processes and Tools Certification, you can pursue roles such as Lean Coordinator, Process Improvement Manager, Operations Manager, or Project Manager. The skills gained are valuable across industries, particularly in manufacturing, logistics, and healthcare, where efficiency is key.
In this course, you'll learn how to implement Lean principles and tools, identify waste in processes, and apply techniques like 5S, value stream mapping, and Kanban. You'll gain practical knowledge to improve efficiency, reduce costs, and foster continuous improvement.
Yes, corporate training options are available for organisations looking to implement Lean principles company-wide. This tailored training helps teams adopt Lean methodologies, resulting in improved efficiency, productivity, and a shared culture of continuous improvement within the organisation.
The training fees for Lean Processes and Tools Trainingin South Africa starts from R17995
The Knowledge Academy is the Leading global training provider for Lean Processes and Tools Training.
Please see our Lean Training courses available in South Africa
Why choose us
Best price in the industry
You won't find better value in the marketplace. If you do find a lower price, we will beat it.
Many delivery methods
Flexible delivery methods are available depending on your learning style.
High quality resources
Resources are included for a comprehensive learning experience.
"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"
Joshua Davies, Thames Water
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Lean Processes And Tools Training in South Africa
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